Perceived exertion and discomfort associated with driving screws at various work locations and at different work frequencies.

Eighteen subjects drove screws with air-powered tools into perforated sheet metal at three vertical and two horizontal work locations using three different work paces (8, 10, and 12 screws/min). Subjects drove screws with a pistol-shaped tool on the vertical orientation at knee, elbow, and shoulder height. They used an in-line tool to drive screws on the horizontal surface. A horizontal beam was placed just below each subject's elbow height and they drove screws into it with the lower arm perpendicular to the torso and with the arms fully extended. Subjects drove screws for 10 min at each work location and frequency combination before they assessed the condition using the Borg ten-point ratio rating scale. Subjects also ranked seven body areas according to discomfort for each work location. A two-factor ANOVA (and comparable non-parametric statistics) showed that both work location and frequency were significant factors in determining the Borg ratings. As work pace increased, so did the Borg ratings of perceived exertion for each work location. For each incremental increase in work pace, the Borg ratings of perceived exertion increased 12% to 25%, depending on the work location. Driving screws at elbow height on the vertical surface and with the lower arm close to the body on the horizontal surface were the work locations with the smallest ratings of perceived exertion. The ratings of perceived exertion for driving screws at elbow height on the vertical surface were 18% to 50% lower than the ratings for driving screws at knee or shoulder height and the ratings of perceived exertion for driving screws with the lower arm close to the body on the horizontal surface were 21% to 24% lower than driving screws with the arms fully extended. No significant difference was found among the discomfort ranks given to the various body parts for the two horizontal work locations. Differences were found among the body part discomfort rankings for the vertical work locations. While driving screws at knee height, the torso was most stressed; the wrist and hand were most stressed while driving screws at elbow height, and the shoulder and upper arm were the body parts that were stressed the most while driving screws at shoulder height.