Film thickness of paint-on die spacer materials was measured on axial walls and in grooves. Two different materials and two different modes of application were tested. From the data presented, the following conclusions can be drawn: There are potentially significant differences in film thickness produced with different die spacing materials. The technique used to apply die spacer can affect the film thickness produced. Careful application of Pactra airplane dope will not result in significant accumulation of die spacer in the groove. Tru-fit die spacer produced generally erratic film thickness and demonstrated a potentially significant amount of pooling in the groove base. Further study is warranted to determine if use of die spacer in grooves will improve the seating of castings.
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