To address the critical corrosion challenges faced by metal pipelines in carbon capture, utilization, and storage (CCUS) technologies, the study prepared a series of novel Fe-5Cr-(0-3)Al alloy steels. The corrosion resistance of these alloys in a water-saturated supercritical CO (sc-CO) environment was systematically investigated. The results revealed that increasing Al content significantly reduced the corrosion rate. When the Al content reached 2 wt%, the average corrosion rate decreased by 68% of that of conventional 5Cr steel, and localized corrosion was completely suppressed. Furthermore, the study explores the underlying mechanisms of localized corrosion, shedding light on the key factors contributing to this remarkable performance. These findings not only demonstrate the alloys' potential as a cost-effective, high-performance solution for CCUS applications but also provide a scientific foundation and technical guidance for the development of future corrosion-resistant steels.
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http://dx.doi.org/10.1039/d5ra00591d | DOI Listing |
RSC Adv
March 2025
National Center for Materials Service Safety, University of Science and Technology Beijing Beijing 100083 China
To address the critical corrosion challenges faced by metal pipelines in carbon capture, utilization, and storage (CCUS) technologies, the study prepared a series of novel Fe-5Cr-(0-3)Al alloy steels. The corrosion resistance of these alloys in a water-saturated supercritical CO (sc-CO) environment was systematically investigated. The results revealed that increasing Al content significantly reduced the corrosion rate.
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March 2025
School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China.
The microstructures of the as-cast and annealed ZrCuNiAlNb were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM), their microhardness values were tested, and their corrosion behaviours in Hank solution were studied. XRD results and SEM analysis showed that the as-cast sample was amorphous, and crystallisation occurred in the samples annealed at 923 K for 5-30 min with crystals of ZrCu and ZrNi. Microhardness gradually increased and then levelled off, due to higher crystallisation degree with longer annealing time.
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February 2025
ACERINOX, Polígono Industrial Palmones, 11379 Los Barrios, Cádiz, Spain.
Biogas contributes to environmental protection by reducing greenhouse gas emissions and promoting the recycling of organic waste. Its utilization plays a crucial role in addressing the challenges of climate change and sustainability. However, the deterioration of process plants involved in biogas production due to corrosion has a critical impact on the safety and durability of their operations.
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February 2025
Department of Mechanical Engineering, Indian Institute of Technology (BHU), Varanasi 221005, India.
Friction surfacing (FS) is a solid-state process for depositing metallurgically bonded coatings for corrosion and wear protection. It is particularly attractive for depositing coatings in materials that are difficult to fusion deposit. Stellite 6 is one such material, which is widely used as a protective coating on steel structures to combat wear and corrosion.
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February 2025
Universidad Autónoma de Nuevo León, FIME, Centro de Investigación e Innovación en Ingeniería Aeronáutica (CIIIA), San Nicolás de los Garza 66455, Mexico.
Precipitation-hardenable stainless steels (PHSSs) are widely used in various applications in the aerospace industry. PHSSs are used in various parts that need to combine mechanical properties with corrosion resistance when aircrafts are in corrosive environments. This study aimed to analyze the corrosion kinetics of CUSTOM 450 and AM 350 stainless steels that were passivated in acid baths for a period of 120 min at temperatures of 25 and 50 °C and then immersed in solutions containing 1 wt.
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