This study investigates the development of a rapid wax injection tooling with enhanced heat dissipation performance using aluminum-filled epoxy resin molds and cooling channel roughening technology. Experimental evaluations were conducted on cooling channels with eleven surface roughness variations, revealing that a maximum roughness of 71.9 µm achieved an 81.48% improvement in cooling efficiency compared to smooth channels. The optimal coolant discharge rate was determined to be 2 L/min. The heat dissipation time for wax patterns was significantly reduced, enabling a cooling time reduction of approximately 12 s per product. For a production scale of 100,000 units, this equates to a time savings of about 13 days. Empirical equations were established for estimating heat dissipation time and pressure drop, with a high coefficient of determination. This research provides a valuable contribution to the mold and dies manufacturing industry, offering practical solutions for sustainable and efficient production processes.
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| http://www.ncbi.nlm.nih.gov/pmc/articles/PMC11857225 | PMC |
| http://dx.doi.org/10.3390/mi16020225 | DOI Listing |
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