Nitrogen-doped carbon-supported Fe catalysts (Fe-N-C) with Fe-N active sites hold great promise for the oxygen reduction reaction (ORR). However, fine-tuning the structure of Fe-N active sites to enhance their performance remains a grand challenge. Herein, we report an innovative design strategy to promote the ORR activity and kinetics of Fe-N sites by engineering their Lewis acidity, which is achieved by tuning the spatial Fe coordination geometry. Theoretical calculations indicated that Fe-NSO sites (with an axial -SO group bonded to Fe) offered favorable Lewis acidity for the ORR, leading to optimized adsorption energies for the key ORR intermediates. To implement this strategy, we developed a molecular-cage-encapsulated coordination strategy to synthesize a Fe single-atom site catalyst (SAC) with Fe-NSO sites. In agreement with theory, the Fe-NSO/NC catalyst demonstrated outstanding ORR performance in both alkaline ( = 0.910 V in 0.1 M KOH) and acidic media ( = 0.772 V in 0.1 M HClO), surpassing commercial Pt/C and traditional Fe SACs with Fe-N sites or planar S-coordinated Fe-N-S sites. Moreover, this newly developed catalyst showed great application potential in quasi-solid-state Zn-air batteries, delivering superior performance across a wide temperature range.

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http://dx.doi.org/10.1021/jacs.4c17444DOI Listing

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