Despite improved sensitivity of iontronic pressure sensors with microstructures, structural compressibility and stability issues hinder achieving exceptional sensitivity across a wide pressure range. Herein, the interplay between ion concentration, mechanical properties, structural geometry, and aspect ratio (AR) on the sensitivity of lithium bis(trifluoromethanesulfonyl) imide/thermoplastic polyurethane (LiTFSI/TPU) ionogel is delved into. The results indicate that cones exhibit superior compressibility compared to pyramids and hemispheres, manifesting in an enhanced sensitivity toward the LiTFSI/TPU ionogel. Subsequently, by strategically combining cones with varying ARs, a harmonious balance between structural stability and compressibility is achieved, culminating in the fabrication of hierarchical iontronic flexible sensors (HIFS). Remarkably, HIFS-III with a three-level hierarchical conical microstructure demonstrates a preeminent sensitivity of 127.65 kPa within ∼500 kPa. Even within the ultrabroad pressure range of 1500-3000 kPa, the sensitivity remains exceeding 10 kPa. Furthermore, HIFS-III boasts swift response and relaxation times (∼11 and 18 ms, respectively), a low detection limit (∼6.35 Pa), as well as remarkable durability (15,000 cycles). The exceptional sensing capabilities of HIFS-III underscore its emergence as a promising high-performance sensing and feedback solution tailored for applications in human-machine interaction and e-skin.

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http://dx.doi.org/10.1021/acssensors.4c02684DOI Listing

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