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Can the Dimensional Optimisation of 3D FDM-Manufactured Parts Be a Solution for a Correct Design?

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Industrial Engineering and Robotics Faculty, Politehnica University of Bucharest, Spl. Independentei 303, 060042 Bucharest, Romania.

Additive manufacturing technology, also known as 3D printing, has emerged as a viable alternative in modern manufacturing processes. Unlike traditional manufacturing methods, which often involve complex mechanical operations that can lead to errors and inconsistencies in the final product, additive technology offers a new approach that enables precise layer-by-layer production with improved geometric accuracy, reduced material consumption and increased design flexibility. Geometrical accuracy is a critical issue in industries such as aerospace, automotive, medicine and consumer goods, hence the importance of the following question: can the dimensional optimisation of 3D FDM-manufactured parts be a solution for correct design? This paper presents a complex study of model parts printed from four common polymers used in fused deposition modelling (FDM) additive technology, namely ABS (acrylonitrile-butadiene-styrene), PLA (polylactic acid), HIPS (high-impact polystyrene) and PETG (polyethylene terephthalate glycol).

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