The rapid advancement of Industry 4.0 and intelligent manufacturing has elevated the demands for fault diagnosis in servo motors. Traditional diagnostic methods, which rely heavily on handcrafted features and expert knowledge, struggle to achieve efficient fault identification in complex industrial environments, particularly when faced with real-time performance and accuracy limitations. This paper proposes a novel fault diagnosis approach integrating multi-scale convolutional neural networks (MSCNNs), long short-term memory networks (LSTM), and attention mechanisms to address these challenges. Furthermore, the proposed method is optimized for deployment on resource-constrained edge devices through knowledge distillation and model quantization. This approach significantly reduces the computational complexity of the model while maintaining high diagnostic accuracy, making it well suited for edge nodes in industrial IoT scenarios. Experimental results demonstrate that the method achieves efficient and accurate servo motor fault diagnosis on edge devices with excellent accuracy and inference speed.
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http://dx.doi.org/10.3390/s25010009 | DOI Listing |
Sensors (Basel)
January 2025
School of Mechanical Engineering, Guizhou University, Guiyang 550028, China.
Deep learning has performed well in feature extraction and pattern recognition and has been widely studied in the field of fault diagnosis. However, in practical engineering applications, the lack of sample size limits the potential of deep learning in fault diagnosis. Moreover, in engineering practice, it is usually necessary to obtain multidimensional fault information (such as fault localization and quantification), while current methods mostly only provide single-dimensional information.
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December 2024
College of Computer Science and Technology, Xi'an University of Science and Technology, Xi'an 710054, China.
Photovoltaic arrays are exposed to outdoor conditions year-round, leading to degradation, cracks, open circuits, and other faults. Hence, the establishment of an effective fault diagnosis system for photovoltaic arrays is of paramount importance. However, existing fault diagnosis methods often trade off between high accuracy and localization.
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December 2024
Department of Electrical Engineering, National Chin-Yi University of Technology, Taichung 411, Taiwan.
This paper proposes a hybrid algorithm combining the symmetrized dot pattern (SDP) method and a convolutional neural network (CNN) for fault detection in lithium battery modules. The study focuses on four fault types: overcharge, over-discharge, aging, and leakage caused by manual perforation. An 80.
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December 2024
College of Intelligent Manufacturing and Industrial Modernization, Xinjiang University, Urumqi 830017, China.
This paper addresses the challenges of low accuracy and long transfer learning time in small-sample bearing fault diagnosis, which are often caused by limited samples, high noise levels, and poor feature extraction. We propose a method that combines an improved capsule network with a Siamese neural network. Multi-view data partitioning is used to enrich data diversity, and Markov transformation converts one-dimensional vibration signals into two-dimensional images, enhancing the visualization of signal features.
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December 2024
Instituto de Inovação Tecnológica-IIT, Universidade de Pernambuco-UPE R. Min. Mario Andreaza, s/n-Várzea, Recife 50950-050, PE, Brazil.
Integrating Machine Learning (ML) in industrial settings has become a cornerstone of Industry 4.0, aiming to enhance production system reliability and efficiency through Real-Time Fault Detection and Diagnosis (RT-FDD). This paper conducts a comprehensive literature review of ML-based RT-FDD.
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