Industrial Investigations of S355 Steel-Grade Homogenization in a 100-Tonne Ladle Furnace.

The paper presents the results of industrial research and numerical simulations of the chemical homogenization of liquid steel. The research object was a ladle furnace with a working capacity of the ladle of 100 t at the steel plant of Huta Częstochowa, currently Liberty Częstochowa Sp. z o.o. Industrial research was carried out under standard production conditions of the steelworks. The research included automatic steel sampling, measurement of the bath temperature, controlled measurement of argon flow at a given intensity, and the determination of the concentration of elements in steel samples using a spectrometric analyser. The element introduced in the form of a ferroalloy (FeMn and FeSiMn) played the role of a marker in the study of changes in the chemical composition during the process of dissolution and mixing of the alloying additive. Monitoring changes in the chemical composition of steel after the introduction of the marker was carried out by taking metal samples. The initial and boundary parameters of the modelled processes necessary to perform numerical simulations were determined successively through industrial measurements or determined on the basis of empirical relationships. A two-equation k-ε turbulence model was used to assess the flow inside the tested ladle furnace, and a discrete phase model was used to model gas bubbles. The mixing characteristics of the steel bath after introducing the alloying additive to it were determined. The comparison of the results of numerical simulations with experimental data was based on the analysis of the chemical homogenization process.