FP-YOLOv8: Surface Defect Detection Algorithm for Brake Pipe Ends Based on Improved YOLOv8n.

Sensors (Basel)

School of Mechanical and Power Engineering, Zhengzhou University, Zhengzhou 450000, China.

Published: December 2024

To address the limitations of existing deep learning-based algorithms in detecting surface defects on brake pipe ends, a novel lightweight detection algorithm, FP-YOLOv8, is proposed. This algorithm is developed based on the YOLOv8n framework with the aim of improving accuracy and model lightweight design. First, the C2f_GhostV2 module has been designed to replace the original C2f module. It reduces the model's parameter count through its unique design. It achieves improved feature representation by adopting specific technique within its structure. Additionally, it incorporates the decoupled fully connected (DFC) attention mechanism, which minimizes information loss during long-range feature transmission by separately capturing pixel information along horizontal and vertical axes via convolution. Second, the Dynamic ATSS label allocation strategy is applied, which dynamically adjusts label assignments by integrating Anchor IoUs and predicted IoUs, effectively reducing the misclassification of high-quality prediction samples as negative samples. Thus, it improves the detection accuracy of the model. Lastly, an asymmetric small-target detection head, FADH, is proposed to utilize depth-separable convolution to accomplish classification and regression tasks, enabling more precise capture of detailed information across scales and improving the detection of small-target defects. The experimental results show that FP-YOLOv8 achieves a mAP50 of 89.5% and an F1-score of 87% on the ends surface defects dataset, representing improvements of 3.3% and 6.0%, respectively, over the YOLOv8n algorithm, Meanwhile, it reduces model parameters and computational costs by 14.3% and 21.0%. Additionally, compared to the baseline model, the AP50 values for cracks, scratches, and flash defects rise by 5.5%, 5.6%, and 2.3%, respectively. These results validate the efficacy of FP-YOLOv8 in enhancing defect detection accuracy, reducing missed detection rates, and decreasing model parameter counts and computational demands, thus meeting the requirements of online defect detection for brake pipe ends surfaces.

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http://dx.doi.org/10.3390/s24248220DOI Listing

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