The purpose of this study was to investigate the influence of synthesis parameters and surface finish on the corrosion of DMLS-printed M300 steel components and to evaluate their applicability in corrosive environments. In order to assess the influence of the corrosive environment, potentiodynamic and long-term corrosion tests were carried out in this study, together with microscopic and EDS studies on 3D-printed M300 steel samples synthetized using the DMLS method with different laser powers. The results show that DMLS-produced M300 steel is vulnerable to corrosion in corrosive environments. The effect of the laser power used on the corrosion resistance was also demonstrated, which generally decreases with increasing laser power. This study confirms the influence of the surface condition of the components on the corrosion phenomenon. Despite the higher corrosion resistance of unpolished components, they lose mass to a higher degree in a corrosive environment. This study also shows the influence of temperature on the corrosion phenomena occurring, demonstrating its negative effect. This study also presents the microstructure of the surface of the samples after the tests, showing the degradation of the surface due to corrosive actions. The analysis of the test results suggests the protection of M300 steel components produced using the DMLS method for the case of operation in corrosive environments.
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http://dx.doi.org/10.3390/ma17246047 | DOI Listing |
Materials (Basel)
December 2024
Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw, Poland.
This paper presents the results of a pilot application of Powder-Bed Fusion of Metals Using a Laser (PBF-LB/M) for the fabrication of M300 (1.2709) maraging steel sheet metal bending tools. S235 steel was used as a substrate for the fabrication of bending punches.
View Article and Find Full Text PDFMaterials (Basel)
December 2024
Department of Physical Chemistry and Metallurgy of Non-Ferrous Metals, Faculty of Non-Ferrous Metals, AGH University of Krakow, al. Adama Mickiewicza 30, 30-059 Cracow, Poland.
The purpose of this study was to investigate the influence of synthesis parameters and surface finish on the corrosion of DMLS-printed M300 steel components and to evaluate their applicability in corrosive environments. In order to assess the influence of the corrosive environment, potentiodynamic and long-term corrosion tests were carried out in this study, together with microscopic and EDS studies on 3D-printed M300 steel samples synthetized using the DMLS method with different laser powers. The results show that DMLS-produced M300 steel is vulnerable to corrosion in corrosive environments.
View Article and Find Full Text PDFMaterials (Basel)
November 2024
Faculty of Manufacturing Technologies, Technical University of Košice with a Seat in Prešov, 080 01 Prešov, Slovakia.
The incorporation of additive manufactured (AM) metal parts to real assemblies is a crucial issue for the increasing of their industrial utilization. The presented research is devoted to the electron beam welding (EBW) of dissimilar steel joints. Dissimilarity is defined by the various types of steel and manufacturing processes used for the creation of specimens.
View Article and Find Full Text PDFSci Technol Adv Mater
April 2024
Department of Applied Science and Technology, Politecnico di Torino, Torino, Italy.
This current study investigates the effect of Direct Energy Deposition (DED) process conditions on the properties and microstructure of M300 maraging steel samples. The investigation centers on two key factors: laser power and deposition environment. The microstructure of this tool steel is analyzed by computing the Primary Cellular Arm Spacing.
View Article and Find Full Text PDFMaterials (Basel)
November 2023
Institute of Robots & Machine Design, Faculty of Mechanical Engineering, Military University of Technology, Gen. S. Kaliskiego 2 St., 00-908 Warsaw, Poland.
Due to the need to use very precise manufacturing processes, hydraulic applications are one of the most demanding parts in production. Such a feature requires using molded and properly machined parts. On the other hand, such an approach makes hydraulic parts very heavy and requires the use of large amounts of material.
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