The microstructure and structure of a Super304H superheater steel pipe after 47,000 h were analyzed by metallographic microscope, scanning electron microscope (SEM), and EDS, and its mechanical properties were measured by hardness meter. The results show that the austenitic grains appear on the outer wall of Super304H steel pipe after service, while the SEM and metallographic microscope tests show that the outer wall particles are coarse. There is an obvious corrosion layer on the outer surface, and the thickness of the corrosion layer on the windward surface is significantly higher than that on the leeward surface. The inner surface is refined and the hardness of the material is significantly increased; the outer surface, the inner surface, and the center all grow abnormally. In this case, the room temperature tensile strength and impact performance of the rough crystal area of the outer wall of the Super304H steel pipe are reduced and fracture along the crystal. Supervision should be strengthened to eliminate the safety risks caused by the abnormal growth of the outer wall austenite grain. The results of crystal phase microscopy show that the main structure of the material still maintains the basic structure of austenitic steel, and particle aggregation mainly occurs in the sub-inner layer of the inner and outer surface. Compared with the lee surface, the middle body structure is basically the same, but whether the thickness of the corrosion layer on the inner surface or the outer surface increases, the deformation degree of the deformation layer is greater. The hardness measurement finds that the hardness of the corrosion layer is caused by the increase in Super304H steel surface stress. In case of pipe explosion accident, the highest chance of pipe explosion here should be closely observed.
Download full-text PDF |
Source |
---|---|
http://www.ncbi.nlm.nih.gov/pmc/articles/PMC11595688 | PMC |
http://dx.doi.org/10.3390/ma17225518 | DOI Listing |
Materials (Basel)
December 2024
School of Materials Science and Engineering, Beihang University, Beijing 100191, China.
The microstructure and residual mechanical properties of several groups of T92/Super304H dissimilar steel welded joints (hereinafter referred to as welded joints) in service for 70,000~85,000 h were analyzed. The results show that the early service history of the welded joint results in the polygonization of the martensite lath and the coarsening of the precipitated phase on the side of T92 steel. In the further creep process, the cavities nucleate along the precipitated phase interface and the triple junction grain boundary.
View Article and Find Full Text PDFMaterials (Basel)
November 2024
Henan Boiler and Pressure Vessel Inspection Technology Research Institute, Zhengzhou 450045, China.
The microstructure and structure of a Super304H superheater steel pipe after 47,000 h were analyzed by metallographic microscope, scanning electron microscope (SEM), and EDS, and its mechanical properties were measured by hardness meter. The results show that the austenitic grains appear on the outer wall of Super304H steel pipe after service, while the SEM and metallographic microscope tests show that the outer wall particles are coarse. There is an obvious corrosion layer on the outer surface, and the thickness of the corrosion layer on the windward surface is significantly higher than that on the leeward surface.
View Article and Find Full Text PDFMaterials (Basel)
May 2024
Convergence Research Center for Meta-Touch, Korea Research Institute of Standards and Science, Daejeon 34113, Republic of Korea.
The development of a cost-effective and accurate model for predicting the fatigue life of materials is essential for designing thermal power plants and assessing their structural reliability under operational conditions. This paper reports a novel energy-based approach for developing unified models that predict the fatigue life of boiler tube materials in ultra-supercritical (USC) power plants. The proposed method combines the Masing behavior with a cyclic stress-strain relationship and existing stress-based or strain-based fatigue life prediction models.
View Article and Find Full Text PDFMaterials (Basel)
January 2022
Department of Materials Engineering, CTU in Prague, Karlovo náměstí 13, 120 00 Prague, Czech Republic.
This paper describes the influence of technological treatments (i.e., bending or welding) on the structural stability of SUPER304H austenitic steel used in reheaters and superheaters in fossil fuel power plants.
View Article and Find Full Text PDFMaterials (Basel)
November 2018
Max-Planck-Institut für Eisenforschung, Max-Planck-Str. 1, 40237 Düsseldorf, Germany.
We reveal for the first time an ordering phenomenon of a type of carbonitrides in a Super304H austenitic steel via the techniques of transmission electron microscopy and atom probe tomography. Solution-treated Super304H austenitic steel samples containing a few primary carbonitrides were aged at 923 K for 5000 h. The results show that the primary carbonitrides in the Super304H steel are non-stoichiometric compounds enriched in Nb and with a NaCl-type structure.
View Article and Find Full Text PDFEnter search terms and have AI summaries delivered each week - change queries or unsubscribe any time!