Polydopamine modified carbon fiber to improve the comprehensive properties of carbon paper for proton exchange membrane fuel cell.

In this study, polydopamine (PDA) was used to modify functional groups on the surface of carbon fiber (CF), and the effects of different dopamine hydrochloride (DPH) concentrations on the surface morphology, functional groups, contact angle and dispersion stability of CF were studied. Subsequently, the raw carbon paper (RCP), hot-pressed carbon paper (HPCP) and carbon paper (CP) were prepared successively using the modified CF through wet forming, impregnation/hot-pressing, and carbonization methods. The surface morphology, tensile strength, flexural strength, electrical resistivity, air permeability and pore size distribution were analyzed for these materials. It was observed that the introduction of -OH and - NH groups improved the hydrophilicity and dispersion of PDA modified CFs, resulting in an increase in formation index (FI) from 39.2 to 48.1 for RCP samples. With increasing DPH concentration, the tensile strength of CP initially increased but then decreased while its electrical resistivity showed an opposite trend. Finally, PDA modified CP was assembled into proton exchange membrane fuel cells (PEMFC). The PEMFC assembled from DPH-CP-2.5 achieved a maximum limiting current density of 1440.0 mA/cm and power density of 458.25 mW/cm. Meanwhile, the lower material transmission impedance for DPH-CP-2.5 as well as excellent water management ability and gas transmission performance.