Pilot-scale testing on catalytic hydrolysis of carbonyl sulfur combined with absorption-oxidation of HS for blast furnace gas purification.

J Environ Sci (China)

CAS Key Laboratory of Green Process and Engineering, Institute of Process Engineering, Innovation Academy for Green Manufacture, Chinese Academy of Sciences, Beijing 100190, China; Center for Excellence in Regional Atmospheric Environment, Institute of Urban Environment, Chinese Academy of Sciences, Xiamen 361021, China.

Published: May 2025

About 70% of the flue gas in the iron-steel industry has achieved multi-pollutant ultra-low emissions in China until 2023, and then the blast furnace gas purification has become the control step and bottleneck. Our research group has designed and constructed the world's first blast furnace gas desulfurization pilot plant with the scale of 2000 Nm/h in October 2021. The pilot plant is a two-step combined desulfurization device including catalytic hydrolysis of carbonyl sulfur (COS) and absorption-oxidation of HS, continuously running for 120 days. In the hydrolysis system, one reason for catalyst deactivation has been verified from the sulfur deposition. HCN in blast furnace gas can be hydrolyzed on the hydrolysis catalyst to produce the nitrogen deposition, which is one of the reasons for catalyst deactivation and has never been found in previous studies. The deposition forms of S and N elements are determined, S element forms elemental sulfur and sulfate, while N element forms -NH and NH. In the absorption-oxidation system, the O loading and the residence time have been optimized to control the oxidation of HS to produce elemental sulfur instead of by-product SO. The balance and distribution of S and N elements have been calculated for the whole multi-phase system, approximately 84.4% of the sulfur is converted to solid sulfur product, about 1.3% of the sulfur and 19.2% of N element are deposited on the hydrolysis catalyst. The pilot plant provides technical support for multi-pollutant control of blast furnace.

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http://dx.doi.org/10.1016/j.jes.2024.03.027DOI Listing

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