The fracture and perforation failure analysis of downhole tubes.

Heliyon

Tubular Goods Research Institute, China National Petroleum Corporation & State Key Laboratory of Oil and Gas Equipment, Shaanxi, Xi'an, 710065, China.

Published: October 2024

AI Article Synopsis

  • After 5 years of being shut-in because of high water cuts, downhole tubes were found to be fractured and perforated, leading to a study on their failure mechanisms.
  • Various analytical methods, including non-destructive testing and electron microscopy, revealed that fractures were mainly due to stress concentration from cracks in the outer thread relief groove, exacerbated by a low pH and high hydrogen sulfide environment.
  • The inner tube perforations were attributed to reduced wall thickness caused by chemical interactions and fouling, with a suggested prevention method being the injection of crude oil or diesel into the well to combat corrosion.

Article Abstract

:The downhole tubes were fractured and perforated after 5 years of shut-in due to high water cuts. This study employs a comprehensive array of analytical techniques to investigate the mechanisms behind fractures and perforations. Utilizing non-destructive testing (NDT), direct reading spectrometer, tensile strength testing machine, impact testing machine, optical microscope (OM), macroscopic fracture morphology observation, scanning electron microscope (SEM) and energy spectrum analysis (EDS), and sulfide stress corrosion cracking (SSCC) was studied. The reason for the fracture of the tubing is that under the condition of low pH value, high hydrogen sulfide environment, the tubing is fractured due to stress concentration caused by cracks in the outer thread relief groove. The perforation of the inner tube wall was caused by gradual wall thickness reduction under the influence of HS, CO, and Cl, resulting in fouling and eventual perforation. To prevent tube corrosion during long-term shut-in, it is recommended to inject crude oil or diesel into the well.

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Source
http://www.ncbi.nlm.nih.gov/pmc/articles/PMC11489336PMC
http://dx.doi.org/10.1016/j.heliyon.2024.e38896DOI Listing

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