Acetylene hydrochlorination is a vital industrial process for the manufacture of vinyl chloride monomer (VCM). Current thermocatalytic acetylene hydrochlorination requires toxic mercury-based or costly noble metal-based catalysts, high temperatures (≥180 °C) and excessive gaseous HCl. Here, we report a room-temperature photocatalytic acetylene hydrochlorination strategy involving concurrent coupling of electron-driven proton reduction (*H) and hole-driven chloride oxidation (*Cl) on photocatalyst surfaces. Under simulated solar light illumination, the developed noble-metal-free g-CN/BiOCl photocatalysts show a considerably high VCM production rate of 1198.6 μmol g h and a high VCM selectivity of 95% in a 0.1 M HCl aqueous solution. Even in chloride-rich natural seawater and acidified natural seawater, the VCM production rates of g-CN/BiOCl photocatalysts are up to 170.3 μmol g h with a VCM selectivity of 80.4% and 1247.7 μmol g h with a VCM selectivity of 94.7%, respectively. Moreover, with sunlight irradiation and acidified natural seawater, the g-CN/BiOCl photocatalysts in a large-scale photosystem retain outstanding acetylene hydrochlorination performance over 10 days of operation. The radical scavenging, in situ photochemical Fourier transform infrared spectroscopy, theoretical simulations, and control experiments reveal that active *Cl and *H play key roles in photocatalytic acetylene hydrochlorination via a possible reaction pathway of CH → *CH → *CHCl → *CHCl → CHCl. With respect to sustainability and low cost, this photocatalytic acetylene hydrochlorination offers excellent advantages over conventional thermocatalytic hydrochlorination technologies.
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http://dx.doi.org/10.1021/jacs.4c08587 | DOI Listing |
ACS Catal
September 2024
Department of Chemistry and Applied Biosciences, ETH Zürich, Vladimir-Prelog-Weg 1, Zürich 8093, Switzerland.
Platinum single atoms anchored onto activated carbon enable highly stable Hg-free synthesis of vinyl chloride (VCM) via acetylene hydrochlorination. Compared to gold-based alternatives, platinum catalysts are in initial phases of development. Most synthetic approaches rely on chloroplatinic acid, presenting opportunities to explore other precursors and their impact on catalyst structure, reactivity, and toxicity aspects.
View Article and Find Full Text PDFJ Am Chem Soc
October 2024
State Key Laboratory of Solidification Processing and School of Materials Science and Engineering, Northwestern Polytechnical University, Xi'an 710072, P. R. China.
ACS Nano
July 2024
School of Environmental Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China.
Nat Commun
July 2024
School of Environmental Science and Engineering, Shanghai Jiao Tong University, 200240, Shanghai, China.
Ru single-atom catalysts have great potential to replace toxic mercuric chloride in acetylene hydrochlorination. However, long-term catalytic stability remains a grand challenge due to the aggregation of Ru atoms caused by over-chlorination. Herein, we synthesize an asymmetric Ru-In atomic pair with vinyl chloride monomer yield (>99.
View Article and Find Full Text PDFOrg Biomol Chem
May 2024
College of Chemistry, Zhengzhou University, Zhengzhou, Henan, China.
Markovnikov hydrobromination and hydrochlorination of alkynes were achieved using TMSX (X = Br, Cl) instead of corrosive HX (X = Br, Cl) as the bromination and chlorination reagents. Mn(OAc)·4HO was used as the hydrobromination catalyst for electron-neutral/rich alkynes. For the hydrobromination of electron-deficient alkynes and hydrochlorination of alkynes, Zn(OAc)·2HO was employed as the catalyst.
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