This study utilized Fe, Co, Ni elemental powders alongside GH3230 pre-alloyed powder as raw materials, employing high-throughput additive manufacturing based on laser powder bed fusion in situ to alloying technology to fabricate the bulk samples library for GH3230 superalloy efficiently. A quantitative identification algorithm for detecting crack and hole defects in additive manufacturing samples was developed. The primary focus was to analyze the composition variations in specimens at varying Fe, Co, and Ni elemental compositions and their impact on crack formation. Experimental results demonstrated that increased laser power improved element distribution uniformity but it proved to be not significantly effective in reducing crack defects. Moreover, augmented Fe and Co alloying content could not eliminate these defects. However, elevated Ni content led to a decrease in the alloy's solidification cracking index and carbide reduction in solidification products. Notably, a significant reduction in cracks was observed when the Ni content of the alloy reached 63 wt.%, and these defects were nearly eliminated at 67 wt.% Ni content.
Download full-text PDF |
Source |
|---|---|
| http://www.ncbi.nlm.nih.gov/pmc/articles/PMC11396504 | PMC |
| http://dx.doi.org/10.3390/ma17174225 | DOI Listing |
Publication Analysis
Top Keywords
Similar Publications
Vat-Based 3D-Bioprinted Scaffolds from Photocurable Bacterial Levan for Osteogenesis and Immunomodulation.
Biomacromolecules
January 2025
Department of Materials Engineering, Indian Institute of Science, C. V. Raman Avenue, Bangalore 560012, India.
Emerging techniques of additive manufacturing, such as vat-based three-dimensional (3D) bioprinting, offer novel routes to prepare personalized scaffolds of complex geometries. However, there is a need to develop bioinks suitable for clinical translation. This study explored the potential of bacterial-sourced methacrylate levan (LeMA) as a bioink for the digital light processing (DLP) 3D bioprinting of bone tissue scaffolds.
View Article and Find Full Text PDFAdditively Manufactured Flexible EGaIn Sensor for Dynamic Detection and Sensing on Ultra-Curved Surfaces.
Sensors (Basel)
December 2024
Sauvage Laboratory for Smart Materials, Shenzhen Key Laboratory of Flexible Printed Electronics Technology, Harbin Institute of Technology, Shenzhen 518055, China.
Electronic skin is widely employed in multiple applications such as health monitoring, robot tactile perception, and bionic prosthetics. In this study, we fabricated millimeter-scale electronic skin featuring compact sensing units using the Boston Micro Fabrication S130 (a high-precision additive manufacturing device) and the template removal method. We used a gallium-based liquid metal and achieved an inner channel diameter of 0.
View Article and Find Full Text PDFTemperature Uniformity Control of 12-Inch Semiconductor Wafer Chuck Using Double-Wall TPMS in Additive Manufacturing.
Materials (Basel)
January 2025
Daegyung Technology Application Division, Korea Institute of Industrial Technology, Daegu-si 42994, Republic of Korea.
In semiconductor inspection equipment, a chuck used to hold a wafer is equipped with a cooling or heating system for temperature uniformity across the surface of the wafer. Surface temperature uniformity is important for increasing semiconductor inspection speed. Triply periodic minimal surfaces (TPMSs) are proposed to enhance temperature uniformity.
View Article and Find Full Text PDFMechanical and Catalytic Degradation Properties of Porous FeMnCoCr High-Entropy Alloy Structures Fabricated by Selective Laser Melting Additive Manufacturing.
Materials (Basel)
January 2025
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510641, China.
This work investigated the mechanical and catalytic degradation properties of FeMnCoCr-based high-entropy alloys (HEAs) with diverse compositions and porous structures fabricated via selective laser melting (SLM) additive manufacturing for wastewater treatment applications. The effects of Mn content (0, 30 at%, and 50 at%) and topological structures (gyroid, diamond, and sea urchin-inspired shell) on the compression properties and catalytic efficiency of the FeMnCoCr HEAs were discussed. The results indicated that an increase in the Mn content led to a phase structure transition that optimized mechanical properties and catalytic activities.
View Article and Find Full Text PDFOptimising β-Ti21S Alloy Lattice Structures for Enhanced Femoral Implants: A Study on Mechanical and Biological Performance.
Materials (Basel)
January 2025
Department of Industrial Engineering, University of Trento, 38123 Trento, Italy.
The metastable β-Ti21S alloy exhibits a lower elastic modulus than Ti-6Al-4V ELI while maintaining high mechanical strength and ductility. To address stress shielding, this study explores the integration of lattice structures within prosthetics, which is made possible through additive manufacturing. Continuous adhesion between the implant and bone is essential; therefore, auxetic bow-tie structures with a negative Poisson's ratio are proposed for regions under tensile stress, while Triply Periodic Minimal Surface (TPMS) structures with a positive Poisson's ratio are recommended for areas under compressive stress.
View Article and Find Full Text PDFWant AI Summaries of new PubMed Abstracts delivered to your In-box?
Enter search terms and have AI summaries delivered each week - change queries or unsubscribe any time!