Solvent extraction of lithium from brine with a high Mg/Li ratio was investigated. Tributyl phosphate (TBP), ferric chloride (FeCl), and kerosene were used as the extractant, co-extractant, and diluent, respectively. The mechanism of the extraction process was studied by LC-MS, UV-VIS, and FT-IR analyses. Effects of organic to aqueous phase volume ratio (O/A) on the extraction efficiency and separation factor were optimized. The effects of major parameters including Fe/Li molar ratio, hydrochloric acid concentration, and TBP volume percent as well as their interactions on the lithium extraction efficiency were evaluated using central composite design. These major parameters represent interactions within their selected ranges. While the lithium extraction efficiency as the response value in the experimental design showed the most sensitivity to the acid concentration, the separation factors were more affected by alteration in the TBP volume percent with the fixed optimum values of the other major parameters. The highest one-stage extraction efficiency of 76.3% and Li/Mg separation factor of 304 were obtained at the optimum conditions of Fe/Li = 2.99, HCl = 0.01 M, and TBP = 55%. The Mg/Li mass ratio could be significantly reduced from 192 in the feed to 1.5 in the stripping solution. Based on the findings, a schematic diagram of the process including extraction, stripping, and saponification steps was proposed.
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