AI Article Synopsis

  • Silicon nitride (SiN) is a promising bioceramic material, and its successful application relies on custom manufacturing and dependable performance.
  • This study developed a new microwave heating structure to create 3D printed dense SiN materials, addressing issues from organic forming agents that hindered previous methods of degreasing and sintering.
  • The resulting 3D printed SiN materials demonstrated superior mechanical properties (bending strength of 928 MPa, fracture toughness of 9.61 MPa·m) along with excellent biocompatibility and antibacterial efficacy, attributed to improved processing methods in a controlled microwave environment.

Article Abstract

Silicon nitride (SiN) is a bioceramic material with potential applications. Customization and high reliability are the foundation for the widespread application of SiN bioceramics. This study constructed a new microwave heating structure and successfully prepared 3D printed dense SiN materials, overcoming the adverse effects of a large amount of 3D printed organic forming agents on degreasing and sintering processes, further improving the comprehensive performance of SiN materials. Compared with control materials, the 3D printed SiN materials by microwave sintering have the best mechanical performance: bending strength is 928 MPa, fracture toughness is 9.61 MPa·m. Meanwhile, it has the best biocompatibility and antibacterial properties, and cells exhibit the best activity on the material surface. Research has shown that the excellent mechanical performance and biological activity of materials are mainly related to the high-quality degreasing, high cleanliness sintering environment, and high-quality liquid-phase sintering of materials in microwave environments.

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Source
http://www.ncbi.nlm.nih.gov/pmc/articles/PMC11233628PMC
http://dx.doi.org/10.1038/s41598-024-66942-wDOI Listing

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