In this study, Al-Mg and Al-Mg-Sc ER5356 welding wires were adopted, and the effects of the Sc element on the wetting behavior of the molten metal and the porosity of the deposited metal were investigated. Al-Mg-Sc and Al-Mg welding wires exhibit wetting angles of 17.2 and 12.4°, respectively, and their porosities of deposited metal were 0.885 and 0.454%, respectively. Adding the Sc element to ER5356 welding wires reduced the surface tension and then increased the pore difference pressure, wettability, and spreadability of the molten pool, which is beneficial for pore overflow. Besides, adding Sc elements could increase the molten droplet size and the metallic vapor recoil for the ER5356 wire and then stabilize droplet transfer.
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http://dx.doi.org/10.1021/acsomega.3c10018 | DOI Listing |
Materials (Basel)
December 2024
Mechanical Engineering Department, Petroleum-Gas University of Ploiești, 100680 Ploiesti, Romania.
The petroleum industry is essential for supplying crude oil, which is vital for fuel and chemicals and drives substantial investments in technologies, especially in regard to increasing the durability of the drill strings used in wellbore construction. This study aims to establish and to validate a hardbanding technology for reconditioning NC50 tool joints subjected to wear, thereby increasing drill pipe durability and reducing the risk of failure during drilling, which can lead to ecological pollution, human safety issues, and financial costs. The hardbanding of the tool joints was carried out using the gas metal arc welding process (GMAW) with two different wear-resistant wires, ARNCO 100XT and FLUXOFIL M58.
View Article and Find Full Text PDFToxicol Rep
December 2024
Health Effects Laboratory Division, National Institute for Occupational Safety and Health, Morgantown, WV, United States.
Unlabelled: Thermal spray, in general, is a process that involves forcing a melted substance, such as metal or ceramic in the form of wire or powder, onto the surface of a targeted object to enhance its desired surface properties. In this paper, the melted substance is metal wire generated by an electric arc and forcibly coated on a rotary iron substrate using compressed air. This thermal process is referred to as double-wire arc thermal spray.
View Article and Find Full Text PDFMaterials (Basel)
October 2024
Department of Joining Engineering, Faculty of Mechanical and Industrial Engineering, Warsaw University of Technology, Narbutta 85, 02-524 Warsaw, Poland.
Wedge wire bonding is a solid-state joining process that uses ultrasonic vibrations in combination with compression of the materials to establish an electrical connection. In the battery industry, this process is used to interconnect cylindrical battery cells due to its ease of implementation, high flexibility and ease of automation. Wire materials typically used in battery pack manufacturing are pure or alloyed aluminum and copper.
View Article and Find Full Text PDFMaterials (Basel)
October 2024
Centre for Advanced Materials Joining (CAMJ), Department of Mechanical and Mechatronic Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L 3G1, Canada.
Laser welding was performed using different filler wires, ER70S steel, commercially pure iron, and pure nickel filler, in the context of welding X80 pipeline steel to assess the microstructure and mechanical properties of the weld metal. Introducing an ER70S wire promoted acicular ferrite formation in the fusion zone, compared to a bainitic microstructure in an autogenous laser weld. The use of pure iron wire was considered as a potential strategy for reducing hardenability, as it led to the dilution of alloying elements in the fusion zone, increasing ferrite content and reducing weld metal hardness to a level compliant with API pipeline standards.
View Article and Find Full Text PDFMaterials (Basel)
October 2024
Laboratory for Welding, University of Maribor, 2000 Maribor, Slovenia.
This article contains an advanced analysis of the properties of solid wire electrical contacts produced by ultrasonic welding, both with and without varnish. The main disadvantage of ultrasonic welding of thin wires is the inability to achieve acceptable peel force and tensile strength, which is mainly due to the deformation and thinning of the wires. This study deals with ultrasonic welding using a ring of thin solid copper wires that minimises the deformation and thinning of the wires.
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