The process of forming metal components through selective laser melting (SLM) results in inherent spherical effects, powder adhesion, and step effects, which collectively lead to surface roughness in stainless steel, limiting its potential for high-end applications. This study utilizes a laser-electrochemical hybrid process to polish SLM-formed 316L stainless steel (SS) and examines the influence of process parameters such as laser power and scanning speed on surface roughness and micro-morphology. A comparative analysis of the surface roughness, microstructure, and wear resistance of SLM-formed 316L SS polished using laser, electrochemical, and laser-electrochemical hybrid processes is presented. The findings demonstrate that, compared to laser and electrochemical polishing alone, the laser-electrochemical hybrid polishing exhibits the most significant improvement in surface roughness and the highest material wear resistance. Additionally, the hybrid process results in a surface free of cracks and only a small number of tiny corrosion holes, making it more suitable for polishing the surface of 316L SS parts manufactured via SLM.

Download full-text PDF

Source
http://www.ncbi.nlm.nih.gov/pmc/articles/PMC10971944PMC
http://dx.doi.org/10.3390/mi15030374DOI Listing

Publication Analysis

Top Keywords

laser-electrochemical hybrid
16
surface roughness
16
stainless steel
12
hybrid polishing
8
selective laser
8
316l stainless
8
hybrid process
8
slm-formed 316l
8
wear resistance
8
laser electrochemical
8

Similar Publications

Study on Laser-Electrochemical Hybrid Polishing of Selective Laser Melted 316L Stainless Steel.

Micromachines (Basel)

March 2024

Sino-German College of Intelligent Manufacturing, Shenzhen Technology University, Shenzhen 518118, China.

The process of forming metal components through selective laser melting (SLM) results in inherent spherical effects, powder adhesion, and step effects, which collectively lead to surface roughness in stainless steel, limiting its potential for high-end applications. This study utilizes a laser-electrochemical hybrid process to polish SLM-formed 316L stainless steel (SS) and examines the influence of process parameters such as laser power and scanning speed on surface roughness and micro-morphology. A comparative analysis of the surface roughness, microstructure, and wear resistance of SLM-formed 316L SS polished using laser, electrochemical, and laser-electrochemical hybrid processes is presented.

View Article and Find Full Text PDF

Micro-nano symbiotic superamphiphobic surfaces can prevent liquids from adhering to metal surfaces and, as a result, improve their corrosion resistance, self-cleaning performance, pollution resistance, and ice resistance. However, the fabrication of stable and controllable micro-nano symbiotic superamphiphobic structures on metal surfaces commonly used in industry remains a significant challenge. In this study, a laser-electrochemical hybrid subtractive-additive manufacturing method was proposed and developed for preparing copper superamphiphobic surfaces.

View Article and Find Full Text PDF

With the increasing problem of water pollution, oil-water separation technology has attracted widespread attention worldwide. In this study, we proposed laser electrochemical deposition hybrid preparation of an oil-water separation mesh and introduced a back-propagation (BP) neural network model to realize the regulation of metal filter mesh. Among them, the coating coverage and electrochemical deposition quality were improved by laser electrochemical deposition composite processing.

View Article and Find Full Text PDF

Real-time on-machine observations close to interelectrode gap in a tool-based hybrid laser-electrochemical micromachining process.

Sci Rep

October 2020

Micro- & Precision Engineering Group, Manufacturing Processes and Systems, Department of Mechanical Engineering, KU Leuven, Leuven, Belgium.

A tool-based hybrid laser-electrochemical micromachining process involves concurrent application of two process energies i.e. electrochemical and laser in the same machining zone by means of a hybrid tool which serves as an ECM tool as well as a multimode waveguide.

View Article and Find Full Text PDF

Want AI Summaries of new PubMed Abstracts delivered to your In-box?

Enter search terms and have AI summaries delivered each week - change queries or unsubscribe any time!