This article proposes as a novelty the differentiation of shielding-gas flow rates from both sides of the tungsten inert gas (TIG)-welded butt joints of commercially pure (CP) grade 1 titanium tubes. Such an approach is aimed at economically reducing the amount of protective gas used in TIG closed butt welding. The effect of the shielding-gas flow rate on the properties of CP grade 1 titanium butt-welded joints made using the tungsten inert gas (TIG)-welding method. Butt-welded joints were made for different values of the shielding-gas flow from the side of the root of the weld. Argon 5.0 was used as the shielding gas in the welding process. As part of the research, the welded joints obtained were analysed using optical and scanning electron microscopy. The microstructural characteristics of the joints were examined using an optical microscope, and the mechanical properties were determined using hardness and tensile tests. It was observed that as the flow of the shielding gas decreases, the hardness of the weld material increases and its brittleness also increases. A similar trend related to the amount of gas flow was also noticeable for the tensile strength of the joints. The increase in the hardness of the weld and the heat-affected zone compared to the base metal is mainly related to the increase in the amount of acicular structure (α' phase). The optimal gas flow rates from the side of the root of weld were found at the values of 12 dm/min.
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http://dx.doi.org/10.3390/ma17051217 | DOI Listing |
Materials (Basel)
November 2024
Centre for Manufacturing and Environmental Sustainability (CMES), Faculty of Engineering and Technology, Multimedia University, Bukit Beruang, Malacca 75450, Malacca, Malaysia.
Materials (Basel)
March 2024
Department of Mechanical Engineering, Iowa State University, Ames, IA 50011, USA.
Shielding gas, metal vapors, and gases trapped inside powders during atomization can result in gas porosity, which is known to degrade the fatigue strength and tensile properties of components made by laser powder bed fusion additive manufacturing. Post-processing and trial-and-error adjustment of processing conditions to reduce porosity are time-consuming and expensive. Here, we combined mechanistic modeling and experimental data analysis and proposed an easy-to-use, verifiable, dimensionless gas porosity index to mitigate pore formation.
View Article and Find Full Text PDFMaterials (Basel)
March 2024
Department of Manufacturing Processes and Production Engineering, Rzeszow University of Technology, al. Powstańców Warszawy 8, 35-959 Rzeszów, Poland.
This article proposes as a novelty the differentiation of shielding-gas flow rates from both sides of the tungsten inert gas (TIG)-welded butt joints of commercially pure (CP) grade 1 titanium tubes. Such an approach is aimed at economically reducing the amount of protective gas used in TIG closed butt welding. The effect of the shielding-gas flow rate on the properties of CP grade 1 titanium butt-welded joints made using the tungsten inert gas (TIG)-welding method.
View Article and Find Full Text PDFSci Rep
February 2024
Mechanical Production Department, Faculty of Technology and Education, Suez University, Suez, 43221, Egypt.
Post-weld heat treatment (PWHT) and solid-state thermomechanical treatment (TMT) via friction stir processing (FSP) have been shown to enhance the mechanical properties of aluminum alloys. The current work investigates the effects of PWHT and TMT on the microstructure and mechanical performance of AA6082-T6 welded butt joints welded using the MIG process. The 5 mm thick AA 6082-T6 plates were joined in butt configuration using MIG welding with ER 5356 filler wire, 120 A current, 0.
View Article and Find Full Text PDFMaterials (Basel)
September 2023
State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China.
Gas protection is a crucial part of quality control in laser welding, especially for titanium alloy, which oxidizes easily at high temperatures. Substantial experiments concerning shielding gas characteristics in the welding process have been implemented. However, the common analysis conducted is simplistic and lacks a theoretical basis.
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