Reducing CO emissions of the iron and steel industry, a typical heavy CO-emitting sector, is the only way that must be passed to achieve the 'dual-carbon' goal, especially in China. In previous studies, however, it is still unknown what is the difference between blast furnace-basic oxygen furnace (BF-BOF), scrap-electric furnace (scrap-EF) and hydrogen metallurgy process. The quantitative research on the key factors affecting CO emissions is insufficient. There is also a lack of research on the prediction of CO emissions by adjusting industrial structure. Based on material flow analysis, this study establishes carbon flow diagrams of three processes, and then analyze the key factors affecting CO emissions. CO emissions of the iron and steel industry in the future is predicted by adjusting industrial structure. The results show that: (1) The CO emissions of BF-BOF, scrap-EF and hydrogen metallurgy process in a site are 1417.26, 542.93 and 1166.52 kg, respectively. (2) By increasing pellet ratio in blast furnace, scrap ratio in electric furnace, etc., can effectively reduce CO emissions. (3) Reducing the crude steel output is the most effective CO reduction measure. There is still 5.15 × 10-6.17 × 10 tons of CO that needs to be reduced by additional measures.
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http://dx.doi.org/10.1016/j.jes.2023.03.031 | DOI Listing |
Sci Rep
January 2025
State Key Laboratory of Metallurgical Intelligent Manufacturing System, Beijing, 100071, China.
At present, the parameters of the controllers in hot rolling roughing microtension control systems are not adaptively adjustable to variations in working conditions, which compromises both width accuracy and production stability. To address this issue, this paper introduces an ATKB-PID adaptive micro tension control method. This method incorporates a linear attention layer and utilizes a K-Nearest Neighbors (KNN) algorithm to predict the optimal learning rate and inertia coefficient under actual operating conditions.
View Article and Find Full Text PDFHeliyon
January 2025
Grupo de Investigación en Energías Renovables y Meteorología-GIERMET, Universidad Tecnológica del Chocó, Cra 22 No 18b -10, Quibdó, Colombia.
The corrosion rates of carbon steel and galvanized steel according to the ISO 9223 standard, the effect of pollutant contamination and atmospheric aggressiveness under high rainfall conditions in the Chocó department were studied. Carbon and galvanized steel samples, chloride, and sulfur collectors were exposed in three atmospheric stations in three strategic positions covering the Colombian Pacific: Quibdó, Andagoya and Bahía Solano, for different exposure periods (up to 18 months). The structural-micro characterization of corrosion products was evaluated via X-ray diffraction (XRD), Raman spectroscopy and scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy SEM-EDS.
View Article and Find Full Text PDFMaterials (Basel)
January 2025
Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650031, China.
Fracture toughness is an important index related to the service safety of marine risers, and weld is an essential component of the steel catenary risers. In this paper, microscopic structure characterization methods such as scanning electron microscopy (SEM) and electron back scatter diffraction (EBSD), as well as mechanical experiments like crack tip opening displacement (CTOD) and nanoindentation, were employed to conduct a detailed study on the influence of the microstructure characteristics of multi-wire submerged arc welded seams of steel catenary riser pipes on CTOD fracture toughness. The influence mechanisms of each microstructure characteristic on fracture toughness were clarified.
View Article and Find Full Text PDFMaterials (Basel)
December 2024
National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083, China.
In this study, the effects of using different scrap ratios in a converter on carbon emissions were analyzed based on life cycle assessment (LCA) theory, and the carbon emissions from the converter were evaluated with the use of coke and biochar as heating agents at high scrap ratios. In this industrial experiment, the CO emissions during the converter smelting process decreased with the increase in the scrap steel ratio. For every 1% increase in the scrap steel ratio, the carbon emissions during the steelmaking process decreased by 14.
View Article and Find Full Text PDFMaterials (Basel)
December 2024
State Key Laboratory of Advanced Special Steel, School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China.
In the resistance spot-welding (RSW) of galvanized complex phase (CP) steel, liquid metal embrittlement (LME) may occur, deteriorating the welded joint's performance. Based on the Auto/Steel Partnership (A/SP) standard, the joints of galvanized CP steel welded with a welding current from 7.0 kA to 14.
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