Hydrothermal carbonization (HTC) is an emerging technology for treating sewage sludge. However, the resulting HTC process water is heavily contaminated with various carbonaceous and nitrogenous components, some of them being non-biodegradable. To implement HTC as a full-scale treatment alternative for sewage sludge, effective concepts for treating process water are crucial. This study focuses on the electrochemical oxidation (EO) using a boron-doped diamond electrode to treat one HTC process waters with different pretreatments: (i) without pretreatment, (ii) biologically pretreated with chemical oxygen demand (COD) removal, (iii) biologically pretreated with nitrification and denitrification. The EO removed COD of all HTC process waters by over 97%, but as COD concentrations decreased, the instantaneous current efficiency (ICE) dropped below 5% and energy consumption increased. The organically bound and refractory nitrogen was completely mineralized and converted to mainly NO-N. After EO of process waters without nitrification/denitrification, nitrogen was present as NO-N with up to 730 mg/L and NH-N with up to 1813 mg/L. Such high ammonium concentrations treatment could be interesting for nitrogen recovery. In addition, the toxicity towards Vibrio fischeri could be reduced to a large extent. The findings suggest that EO after a biological step with COD removal is a viable solution for HTC process water treatment.
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