The study focused on the evaluation of the influence of inhibitory compounds such as hydrogen sulfide (HS) and methanol (CHOH) on the catalytic productivity and properties of the polymers in the polymerization process with the Ziegler-Natta catalyst. The investigation involved experimental measurements, computational calculations using DFT, and analysis of various parameters, such as molecular weight, melt flow index, xylene solubility, and reactivity descriptors. The results revealed a clear correlation between the concentration of HS and methanol and the parameters evaluated. Increasing the HS concentrations, on average by 0.5 and 1.0 ppm, resulted in a drastic decrease in the polymer's molecular weight. A directly proportional relationship was observed between the flow rate and the HS concentration. In the case of methanol, the change occurred from 60 ppm, causing a sharp decrease in the molecular weight of the polymer, which translates into an increase in the fluidity index and a decrease in solubility in xylene. The presence of these inhibitors also affected the catalytic activity, causing a reduction in the productivity of the Ziegler-Natta catalyst. Computational calculations provided a deeper understanding of the molecular behavior and reactivity of the studied compounds. The computational calculations yielded significantly lower results compared to other studies, with values of -69.0 and -43.9 kcal/mol for the Ti-CHOH and HS interactions, respectively. These results indicate remarkable stability in the studied interactions and suggest that both adsorptions are highly favorable.
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http://dx.doi.org/10.3390/polym15204061 | DOI Listing |
Angew Chem Int Ed Engl
November 2024
Key Laboratory of Precision and Intelligent Chemistry, Department of Polymer Science and Engineering, University of Science and Technology of China, Hefei, 230026, China.
The direct synthesis of polar high-impact polypropylenes using industrially-preferred heterogeneous catalysts is challenging due to the poisoning of polar functional groups towards metal center and the high stereo-selectivity requirement. In this work, dual-site catalysts combining Ziegler-Natta and Brookhart-Ni catalysts were used to produce polar polyolefin ionomers, followed by polar high-impact polypropylenes containing isotactic polypropylene and branched polyethylene as toughening agents. Three combination modes between these catalysts were investigated, including mixed, core-shell, and integrated types.
View Article and Find Full Text PDFRSC Adv
October 2024
Lanzhou Petrochemical Research Center, Petrochemical Research Institute, PetroChina Lanzhou 730060 China
Porous organic polymers (POPs) are attracting attention for their easy functionalization and potential as catalyst supports in olefin polymerization. In this study, sulfonated POP (s-POP) supported Ziegler-Natta catalysts were used for ethylene polymerization, producing ultra-high molecular weight polyethylene, with reaching up to 6.83 × 10 g mol.
View Article and Find Full Text PDFPolymers (Basel)
October 2024
Grupo de Investigaciones en Química y Biología, Departamento de Química Y Biología, Facultad de CienciasBásicas, Universidad del Norte, Carrera 51B, Km 5, Vía Puerto Colombia, Barranquilla 081007, Colombia.
The polypropylene (PP) synthesis process is crucial in the plastics industry, requiring precise control as it directly impacts the catalytic activity and the final product's performance. This study investigates the effects of trace amounts of four different mercaptans on the polymerization of propylene using a fourth-generation Ziegler-Natta (ZN) catalyst. Various concentrations of these mercaptans were tested, and results showed that their presence significantly reduced the melt flow index (MFI) of the final PP.
View Article and Find Full Text PDFInt J Mol Sci
October 2024
Grupo de Investigaciones en Química y Biología, Departamento de Química y Biología, Facultad de Ciencias Básicas, Universidad del Norte, Carrera 51B, Km 5, Vía Puerto Colombia, Barranquilla 081007, Colombia.
Acetylene and methylacetylene are impurities commonly found in the raw materials used for the production of polymers such as polypropylene and polyethylene. Experimental evidence indicates that both acetylene and methylacetylene can decrease the productivity of the Ziegler-Natta catalyst and alter the properties of the resulting polymer. However, there is still a lack of understanding regarding the mechanisms through which these substances affect this process.
View Article and Find Full Text PDFPolymers (Basel)
September 2024
Provincial Key Laboratory of Polyolefin New Materials, College of Chemistry & Chemical Engineering, The Northeast Petroleum University, Daqing 163000, China.
The electron donors (ED) in Ziegler-Natta (Z-N) catalysis are classified as internal electron donors (IED) and external electron donors (EED), and both IED and EED are indispensable components for enhancing the catalytic reactivity and regulating the stereoregularity of polyolefinic materials in a typical industrial Z-N catalytic process. With the intensive research on ED, the Z-N catalyst performances have experienced successive progress in the last few decades. Polypropylenes (PP) as a commodity polyolefin material, especially the isotactic PP (iPP), are produced in multi-billion pounds per annum by utilization of the various IED- and EED-assisted Z-N catalysts systems.
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