Extensive research has been conducted on zero-group-velocity (ZGV) Lamb waves in elastic plates, demonstrating significant progress in the field of nondestructive testing. However, there is a scarcity of studies focusing on ZGV modes in complex structures. In this paper, we present our research investigating the presence of ZGV feature guided waves (FGWs) in a welded joint. Our approach follows a similar methodology used to study ZGV Lamb waves in elastic plates. By employing two-dimensional (2D) finite element (FE) modeling, we analyze the response spectra of the welded joint when subjected to a force source, revealing the occurrence of resonance in the response spectra. To investigate resonance modes in the welded joint, we employ the three-dimensional (3D) time-step FE method. By applying spatial 2D and short-time Fourier transforms to the received time-domain signals, we analyze the frequency content and spatial distribution of the signals. This analysis allows us to verify the existence of non-propagation and propagation modes in the welded joint. The non-propagation mode refers to the presence of signals with a zero wavenumber, indicating that they do not propagate or travel along the welded joint. These signals are typically associated with local resonances or vibrations within the welded joint itself. On the other hand, the propagation mode corresponds to signals with nonzero wavenumbers, suggesting that they propagate or travel along the welded joint. Furthermore, by further analyzing the propagation mode in the welded joint, similar to the analysis of ZGV modes in solid plates, we have observed that it also exhibits ZGV characteristics based on the wavenumber-frequency spectra. To further analyze acoustic field distributions at resonance frequencies, we utilize the semi-analytical finite element method in conjunction with the perfectly matched layer method. The results obtained from this analysis are consistent with those obtained from the 2D FE method and 3D time-step FE method, thereby confirming that propagation modes with ZGV characteristics at resonance frequencies correspond to FGWs, which we refer to as ZGV-FGWs. Through this step-by-step analysis, we ultimately establish the existence of ZGV-FGWs in the welded joint. This study introduces fresh ideas and serves as a point of reference for future research on ZGV-FGWs in complex structures.
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http://dx.doi.org/10.1016/j.ultras.2023.107173 | DOI Listing |
Materials (Basel)
January 2025
Mechanical and Electrical Engineering Department, Polish Naval Academy, 81-103 Gdynia, Poland.
This study presents the optimization of the friction stir welding (FSW) process using polynomial regression to predict the maximum tensile load (MTL) of welded joints. The experimental design included varying spindle speeds from 600 to 2200 rpm and welding speeds from 100 to 350 mm/min over 28 experimental points. The resulting MTL values ranged from 1912 to 15,336 N.
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January 2025
Department of Mechanical Engineering, University of Nevada, Reno, NV 89557, USA.
Fusion-welded austenitic stainless steel (ASS) was predominantly employed to manufacture dry storage canisters (DSCs) for the storage applications of spent nuclear fuel (SNF). However, the ASS weld joints are prone to chloride-induced stress corrosion cracking (CISCC), a critical safety issue in the nuclear industry. DSCs were exposed to a chloride-rich environment during storage, creating CISCC precursors.
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January 2025
School of Materials Science and Engineering, Tianjin University, Tianjin 300354, China.
Ultrasonic welding (USW) is considered one of the most suitable methods to join semi-crystalline carbon fiber-reinforced thermoplastics (CFRTPs). The degree of crystallinity (DoC) of the semi-crystalline resin will affect the ultrasonic welding process by affecting the mechanical properties of the base material. In addition, ultrasonic welding parameters will affect the joint performance by affecting the DoC of the welded material at the welding interface.
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January 2025
College of Intelligent Manufacturing, Huanghuai University, Zhumadian 463000, China.
Friction-stir-welded dissimilar AA2024/AA7075 joints have an apparent influence on grain and texture development at the weld interface due to differences in physical and chemical properties between the two aluminum alloys. In this work, the effect of tool shoulder profile on grain structure and texture evolution in the center interface zone (CIZ) and bottom interface zone (BIZ) of dissimilar AA2024/AA7075 joints were quantitatively studied by electron back-scattering diffraction (EBSD). The results indicate that abundant fine and coarse equiaxial grains are produced in the CIZ and BIZ of the joints produced with a concentric circle shoulder (CCS) and three-helix shoulder (THS), and the average grain size of the BIZ is lower than that of the CIZ for the same CCS or THS joint.
View Article and Find Full Text PDFMaterials (Basel)
January 2025
Department of Mechanical Engineering (CEME), National University of Sciences and Technology (NUST), Sector H-12, Islamabad 46000, Pakistan.
Welding-induced residual stress has the capacity to significantly compromise the integrity of mechanical components. Its minimization therefore plays a critical role in the selection of process parameters during the welding process. Friction stir welding is a useful joining technique to weld many materials that are not amenable to the traditional welding techniques.
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