Dry tribological properties of textured PMMA composites by embedding microspheres with different thermal conductivities.

Textured surfaces were prepared by embedding microspheres with different thermal conductivities of brass microspheres (BS), 304 stainless steel microspheres (SS), and polyoxymethylene microspheres (PS) on the surface of polymethyl methacrylate (PMMA). The effects of surface texture and filling modification on the dry tribological properties of BS/PMMA, SS/PMMA, and PS/PMMA composites were studied by ring-on-disc contact. Based on the finite element analysis of friction heat, the wear mechanisms of BS/PMMA, SS/PMMA, and PS/PMMA composites were analyzed. The results show that regular surface texture can be achieved by embedding microspheres on the PMMA surface. The friction coefficient and wear depth of the SS/PMMA composite are both the lowest. The worn surfaces of BS/PMMA, SS/PMMA, and PS/PMMA composites are divided into three micro-wear-regions. The wear mechanisms of different micro-wear-regions are different. Finite element analysis shows that thermal conductivity and thermal expansion coefficient affect the wear mechanisms of BS/PMMA, SS/PMMA, and PS/PMMA composites.