Spent lithium-ion batteries (LIBs) and benzene-containing polymers (BCPs) are two major pollutants that cause serious environmental burdens. Herein, spent LIBs and BCPs are copyrolyzed in a sealed reactor to generate LiCO, metals, and/or metal oxides without emitting toxic benzene-based gases. The use of a closed reactor allows the sufficient reduction reaction between the BCP-derived polycyclic aromatic hydrocarbon (PAH) gases and lithium transition metal oxides, achieving the Li recovery efficiencies of 98.3, 99.9, and 97.5% for LiCoO, LiMnO, and LiNiCoMnO, respectively. More importantly, the thermal decomposition of PAHs (, phenol and benzene) is further catalyzed by the generated Co, Ni, and MnO particles, which forms metal/carbon composites and thus prevent the emissions of toxic gases. Overall, the copyrolysis in a closed system paves a green way to synergistically recycle spent LIBs and handle waste BCPs.
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http://dx.doi.org/10.1021/acs.est.2c09816 | DOI Listing |
Langmuir
January 2025
College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, China.
The recovery of valuable materials from spent lithium-ion batteries (LIBs) has experienced increasing demand in recent years. Current recycling technologies are typically energy-intensive and are often plagued by high operation costs, low processing efficiency, and environmental pollution concerns. In this study, an efficient and environmentally friendly dielectrophoresis (DEP)-based approach is proposed to separate the main components of "black mass" mixtures from LIBs, specifically lithium iron phosphate (LFP) and graphite, based on their polarizability differences.
View Article and Find Full Text PDFEnviron Res
December 2024
INSTM and Chemistry for Technologies Laboratory, Department of Mechanical and Industrial Engineering, University of Brescia, via Branze 38, 25123, Brescia, Italy. Electronic address:
The integration of Artificial Intelligence (AI) into the discovery of new materials offers significant potential for advancing sustainable technologies. This paper presents a novel approach leveraging AI-driven methodologies to identify a new malate structure derived from the treatment of spent lithium-ion batteries. By analysing bibliographic data and incorporating domain-specific knowledge, AI facilitated the identification and structure refinement of a new malate complex containing different metals (Ni, Mn, Co, and Cu).
View Article and Find Full Text PDFWaste Manag
December 2024
National Engineering Research Center of Green Recycling for Strategic Metal Resources, Chemistry & Chemical Engineering Data Center, Chinese Academy of Sciences, Institute of Process Engineering, Beijing 100190, China; University of Chinese Academy of Sciences, Beijing 100190, China. Electronic address:
Recycling of spent lithium-ion batteries has attracted worldwide attention to ensure sustainability of electric vehicle industry. Pretreatment as an essential step for recycling of spent LIBs is critical to ensure the recovery efficiency and quality of black mass which is used for further materials regeneration. Usually, high temperature pyrolysis, at around 600 °C is required during the pretreatment to achieve effective separation of the black mass that is binding on aluminium foils with polyvinylidene fluoride binder.
View Article and Find Full Text PDFWaste Manag
December 2024
College of Materials Science and Engineering, Chongqing University, Chongqing 400044, China.
To alleviate the energy crisis and control environmental pollution raised by spent lithium-ion batteries (LIBs), the development of efficient and economic methods for their recycling is crucial for sustainable development of new energy industry. Herein, a combined pyro - hydrometallurgical process was adopted for recovery of valuable metal elements for spent LiNiCoMnO (NCM523). Different from conventional pyrometallurgical methods with high temperature and energy consumption, the NHHSO roasting strategy works at 400 °C and achieves remarkable leaching efficiencies of Li, Co, Mn, and Ni achieved 97.
View Article and Find Full Text PDFSmall
December 2024
State Key Laboratory of Advanced Electromagnetic Engineering and Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China.
Designing efficient, scalable, and eco-friendly recycling technologies is crucial for addressing the widespread decommissioning of spent lithium-ion batteries. Here, an innovative top-down regeneration method is introduced to rejuvenate highly degraded LiFePO. Initially, the crystal structure of spent LiFePO is destroyed via the oxidation process, followed by the reconstruction of the LiFePO lattice through the reduction process.
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