Glass softening in the limit of high heating rates: Heterogeneous devitrification kinetics on nano, meso, and micrometer scale.

When heated rapidly, glasses often devitrify heterogeneously, i.e., by a softening front that originates at the surface of an amorphous film. Yet the fundamentals of this devitrification regime are not completely understood; depending on experimental conditions, the reported front propagation distances differ by an order of magnitude. Using a high-resolution fast scanning calorimetry technique, we have investigated the softening of glassy methylbenzene films with thicknesses between 30 and 1400 nm. We confirm first that, in all films, the devitrification process begins with the formation of a softening front that propagates through the films over distances of ∼50 nm and that the front propagation kinetics at this stage follow an Arrhenius law. However, we also show that, in films with thicknesses above 165 nm, the front propagation does not terminate with the onset of bulk softening. Specifically, increasing the films' thicknesses above 165 nm yields sharp, clearly discernible endotherms that precede the bulk softening endotherms and that are consistent with a two-fold increase in the enthalpic barrier to front propagation at a well-defined critical temperature. We term this phenomenon "Arrhenius discontinuity" and use reaction rate and continuum front dynamics theories to explain its origins and the physical nature of the resulting distinct heterogeneous devitrification processes. Finally, we discuss the findings in the context of recent theoretical, computational, and experimental studies of heterogeneous devitrification by other research groups.