Improvement of photocatalytic degradation of methyl orange by impregnation of natural clay with nickel: optimization using the Box-Behnken design (BBD).

In this research work, the photocatalytic degradation of methyl orange dye was studied on nickel oxide supported on a natural Moroccan clay (Ni/NC). These catalysts have been prepared by dry impregnation of a nickel nitrate solution with different weight percentages (5, 10, 20% NiO). Experimental responses were obtained by a Box-Behnken (BBD) experimental design by varying the catalyst mass, solution pH, and initial dye concentration at three levels (low, medium, and high). The prepared catalysts were characterized using powder X-ray diffraction (XRD) to assess crystallinity and structure, Fourier transform infrared spectroscopy (FTIR) to detect different functional groups, scanning electron microscopy (SEM) combined with energy dispersive X-ray (EDX) analysis to study the surface morphology, and the optical characteristics of the catalysts were studied using absorption and diffuse reflectance measurements in the UV-visible range. The photocatalytic activity of the catalysts was evaluated in aqueous solutions under UV irradiation. ANOVA (analysis of variance) test is employed to recognize the significant factors and their interactions and then give the model equation for the percent dye degradation. The optimal values of the studied factors were determined by numerical optimization, and the results showed that about 100% degradation of the methyl orange dye could be achieved under the following optimal conditions, which are pH = 4.38, catalyst concentration of 0.99 g/L, and initial dye concentration of 30.42 mg/L.