Due to its carcinogenic properties, the presence of formaldehyde in resins and other industrial products has been a subject of great concern in recent years. The presented review focuses on modern alternatives for the production of wood-based panels; i.e., substitutes for formaldehyde in the production of amino and phenolic resins, as well as novel hardeners for formaldehyde-free wood adhesives. Solutions in which formaldehyde in completely replaced are presented in this review. Recent advances indicate that it is possible to develop new formaldehyde-free systems of resins with compatible hardeners. The formaldehyde substitutes that have primarily been tested are glyoxal, glutaraldehyde, furfural, 5-hydroxymethylfurfural, and dimethoxyethanal. The use of such substitutes eliminates the problem of free formaldehyde emission originating from the resin used in the production of wood-based panels. However, these alternatives are mostly characterized by worse reactivity, and, as a result, the use of formaldehyde-free resins may affect the mechanical and strength properties of wood-based panels. Nonetheless, there are still many substantial challenges for the complete replacement of formaldehyde and further research is needed, especially in the field of transferring the technology to industrial practice.
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http://dx.doi.org/10.3390/molecules27154862 | DOI Listing |
Materials (Basel)
January 2025
Department of Integrated Design and Tribology Systems, Faculty of Mechanics and Technology, Rzeszów University of Technology, ul. Kwiatkowskiego 4, 37-450 Stalowa Wola, Poland.
In addition to the traditional uses of plywood, such as furniture and construction, it is also widely used in areas that benefit from its special combination of strength and lightness, particularly as a construction material for the production of finishing elements of campervans and yachts. In light of the current need to reduce emissions of climate-damaging gases such as CO, the use of lightweight construction materials is very important. In recent years, hybrid structures made of carbon fibre-reinforced plastics (CFRPs) and metals have attracted much attention in many industries.
View Article and Find Full Text PDFMaterials (Basel)
December 2024
Fraunhofer WKI, 38108 Braunschweig, Germany.
Despite its importance, the determination of the degree of cure of melamine-based laminates often relies on tests with limited accuracy and validity. Undercured surfaces may suffer insufficient resistance to scratching and heat as well as substandard surface quality. Overcured melamine surfaces tend to crack and entail the inefficient utilization of the press-the panels could have been pressed for a shorter time.
View Article and Find Full Text PDFMaterials (Basel)
December 2024
International Joint Research Center on High-Value Utilization of Agricultural Waste Biomass Between Jiangsu University, China, and Mie University, Japan, Zhenjiang 212013, China.
Currently, wood-based panels are mainly made from wood and adhesives containing formaldehyde. With the growing demand for raw materials and increasing concern for human health, the use of residues from annual crops to manufacture binder-free biodegradable biomass boards has attracted increasing interest. The aim of this study was to develop a biodegradable bio-board without any adhesives using eggplant straw fibers.
View Article and Find Full Text PDFCarbohydr Polym
March 2025
State Key Laboratory of Efficient Production of Forest Resources, Beijing 100083, China.
Conductive hydrogels have promising applications for flexible strain sensors. However, most hydrogels have poor tensile strength and are susceptible to damage, significantly impeding their potential for further application. Wood has been used to reinforce hydrogels, significantly enhancing their strength and dimensional stability.
View Article and Find Full Text PDFInt J Biol Macromol
December 2024
Yunnan Key Laboratory of Wood Adhesives and Glue Products, Southwest Forestry University, Kunming 650224, PR China; College of Materials and Chemical Engineering, Southwest Forestry University, Kunming 650224, PR China. Electronic address:
The manufacturing of soy-based adhesives with high bonding strength, excellent water resistance, and exceptional environmental performance still faces difficulties. In this work, using glyoxal-urea (GU) resin, chitosan (CS), and soy protein isolate (SPI) as the primary raw materials in order to effectively mitigate the release of free formaldehyde commonly found in traditional wood-based panels. Obtaining an adhesive with high strength, excellent water resistance, and a stable cross-linking structure of GU/CS/SPI (CS represents different mass fractions of chitosan solution).
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