In order to realize the high-value utilization of copper slag, a process for preparing Cu-Fe alloy through the reduction of copper slag is proposed. The sulfur in the alloy exists in the form of matte inclusions, which is different from sulfur in molten iron. The reaction of CaO with CuS is difficult. It is necessary to add a reducing agent to promote desulfurization. To avoid the introduction of other elements, Fe-Mn and CaC additions were used as desulfurizers for the desulfurization of Cu-Fe alloy. The thermodynamics of the desulfurization reaction were calculated and the experimental process was studied. It was found that the Gibbs free energy of desulfurization reactions was negative for Fe-Mn and that CaC can reduce the sulfur in the alloy to 0.0013% and 0.0079%, respectively. The desulfurization process affected the shape of copper in the alloy. Part of copper in this alloy exists in the form of nano-copper spheres, and the size of the spheres is found to increase after desulfurization. Reducing agents can facilitate the desulfurization process of stable sulfides.
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http://dx.doi.org/10.3390/ma15155110 | DOI Listing |
Sci Rep
December 2024
School of Materials Science and Engineering, Liaocheng University, Liaocheng, 252059, Shandong, China.
The welding of titanium alloys is an important topic in today's industrial field, and the interaction between the solder and the base material is crucial for the quality of the welded parts. The structural, elastic, electronic, and thermal properties of Ti-Al-Me (Me = Cu, Fe and Ni) alloys (TAMs) with the face-centered cubic structures were investigated using plane-wave pseudo potential method in the framework of density functional theory. Based on the calculated elastic constants combined with empirical and semi-empirical formulas, physical properties including ductility/brittleness, hardness and anisotropy were calculated.
View Article and Find Full Text PDFMaterials (Basel)
November 2024
Materials Center Leoben Forschung GmbH, Roseggerstrasse 12, 8700 Leoben, Austria.
Copper (Cu) in steel production can be a residual element, causing challenges during steel processing, as well as an alloying element, improving corrosion resistance and providing hardenability by nanosized precipitates. For the transition toward a green economy, increased recycling rates in steel production and alternative energy carriers, such as hydrogen, are of vital importance. As hydrogen is known for its embrittling effect on high-strength steels, this work sought to explore possible mitigation strategies for hydrogen embrittlement (HE) with the help of Cu precipitates.
View Article and Find Full Text PDFACS Appl Mater Interfaces
October 2024
Department of Mechanical and Nuclear Engineering, Khalifa University of Science and Technology, Main Campus, P.O. Box 127788 Abu Dhabi, UAE.
N activation is a vital step in the process toward NH production. NH synthesis has been considered a crucial process for the production of value-added chemicals and/or hydrogen carriers over recent years. In this work, density functional theory (ab initio) calculations are implemented for a thorough screening of bimetallic alloy surfaces using Fe, Ru, and Mo as the matrix (host) metals and Ag, Au, Co, Cu, Fe, Mo, Ni, Pd, Pt, Rh, and Rh as heterometals toward exploring the N catalytic activation (electronic and chemical characteristics); the monometallic surfaces are used for critical comparison in terms of their N activation behavior.
View Article and Find Full Text PDFActa Biomater
November 2024
Graduate School of Peking Union Medical College, Beijing 100730, China; School of Materials Science and Engineering, Peking University, Beijing 100871, China. Electronic address:
Copper-containing intrauterine devices (Cu-IUD) are adopted by worldwide women for contraception with the advantages of long-term effectiveness, reversibility and affordability. However, adverse effects occur in the initial implantation stage of Cu-IUD in uterine because of the burst release of Cu. To minimize the burst release, in this study, we designed a series of Cu-Fe alloys with 0.
View Article and Find Full Text PDFMaterials (Basel)
May 2024
Department of Materials and Ceramic Engineering, CICECO-Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro, Portugal.
A significant and increasing number of studies have been dedicated to complex concentrated alloys (CCAs) due to the improved properties that these metallic materials can exhibit. However, while most of these studies employ melting techniques, only a few explore powder metallurgy and pressureless sintering as production methods. In this work, a microstructural characterization of AlCrCuFeMnNi CCA samples obtained by powder metallurgy and pressureless sintering using mixtures of powders with different compositions was carried out.
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