As a common load-bearing component, mining wire rope produces different types of damage during a long period of operation, especially in the case of damage inside the wire rope, which cannot be identified by the naked eye, and it is difficult to accurately detect such damage using the present technology. In this study we designed a non-destructive testing device based on leakage magnetism, which can effectively detect the internal defects of wire rope damage, and carried out simulation analysis to lay a theoretical foundation for the subsequent experiments. To address the noise reduction problem in the design process, a variational mode decomposition-adaptive wavelet thresholding noise reduction method is proposed, which can improve the signal-to-noise ratio and also calculate the wavelet energy entropy in the reconstructed signal to construct multi-dimensional feature vectors. For the quantitative identification of system damage, a particle swarm optimization- algorithm is proposed. Moreover, based on the signal following the noise reduction step, seven different feature vectors, namely, the waveform area, peak value, peak-valley value, wavelet energy entropy classification, and identification of internal and external damage defects, have been determined. The results show that the device can be used to effectively identify internal damage defects. In addition, the comparative analysis showed that the algorithm can reduce the system noise and effectively identify internal and external damage defects with a certain superiority.
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http://dx.doi.org/10.3390/e24070981 | DOI Listing |
Sensors (Basel)
November 2024
Institute for Sensor and Actuator Technology, Coburg University of Applied Sciences and Arts, Am Hofbräuhaus 1B, 96450 Coburg, Germany.
This study is focused on optimizing electromagnetic acoustic transducer (EMAT) sensors for enhanced ultrasonic guided wave signal generation in steel cables using CAD and modern manufacturing to enable contactless ultrasonic signal transmission and reception. A lab test rig with advanced measurement and data processing was set up to test the sensors' ability to detect cable damage, like wire breaks and abrasion, while also examining the effect of potential disruptors such as rope soiling. Machine learning algorithms were applied to improve the damage detection accuracy, leading to significant advancements in magnetostrictive measurement methods and providing a new standard for future development in this area.
View Article and Find Full Text PDFMaterials (Basel)
October 2024
Key Laboratory of Earthquake Engineering and Engineering Vibration, Institute of Engineering Mechanics, China Earthquake Administration, Harbin 150000, China.
Clin Hemorheol Microcirc
December 2024
Department of Orthopedics, Jincheng General Hospital, Jincheng, China.
Entropy (Basel)
June 2024
School of Mechanical, Electronic and Information Engineering, China University of Mining and Technology (Beijing), Beijing 100083, China.
In order to solve the problem of great difficulty in detecting the internal damage of wire rope, this paper proposes a method to improve the VGG model to identify the internal damage of wire rope. The short-time Fourier transform method is used to transform the wire rope damage signal into a time-frequency spectrogram as the model input, and then the traditional VGG model is improved from three aspects: firstly, the attention mechanism module is introduced to increase the effective feature weights, which effectively improves the recognition accuracy; and then, the batch normalization layer is added to carry out a uniform normalization of the data, so as to make the model easier to converge. At the same time, the pooling layer and the fully connected layer are improved to solve the redundancy problem of the traditional VGG network model, which makes the model structure more lightweight, greatly saves the computational cost, shortens the training time, and finally adopts the joint-sample uniformly distributed cross-entropy as the loss function to solve the overfitting problem and further improve the recognition rate.
View Article and Find Full Text PDFBiomimetics (Basel)
June 2024
College of Mechanical and Electrical Engineering, Harbin Engineering University, Harbin 150001, China.
This paper presents a biomimetic fish robot featuring a flexible spine driven by cables, which integrates the cable-driven mechanism with a flexible spine. The drive system separates the body and tail fin drives for control, offering enhanced flexibility and ease in achieving phase difference control between the body and tail fin movements compared to the conventional servo motor cascaded structure. A prototype of the biomimetic fish robot was developed, accompanied by the establishment of a kinematic model.
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