Microplastics in dyeing sludge: Whether do they affect sludge incineration?

J Hazard Mater

School of Environmental Engineering, Wuhan Textile University, Wuhan 430073, China; Engineering Research Centre for Clean Production of Textile Dyeing and Printing, Ministry of Education, Wuhan Textile University, Wuhan 430073, China. Electronic address:

Published: September 2022

Microplastics (MPs), as emerging contaminant detected in dyeing sludge (DS), inevitably affected the subsequent treatment and disposal of DS. However, the effect of MPs on the predominant disposal path (incineration) of DS remains far from explicit. This study used thermogravimetry-mass spectrometry (TG-MS) method to explore the effect of representative MPs, polyethylene terephthalate (PET) and polyvinyl chloride (PVC), on combustion characteristics, gas evolution and kinetics on DS combustion. Results showed that PET inhibited the whole combustion of DS by physical barrier. Relatively, PVC delayed the combustion of light volatile but promoted heavy volatile and char reaction due to HCl catalyst. Generally, MPs deteriorated the combustibility, burnout performance and combustion stability of DS. MPs aggravated HCl and gaseous N emissions. Noticeably, the interactions between DS and PVC accelerated the emissions of gaseous pollutants, especially under high dose condition. DAEM and FWO models could well describe the combustion kinetic of DS containing MPs. MPs led to an increase in activation energy of DS, namely, it deteriorated the combustion efficiency of DS. The combustion mechanisms could be divided into two stages: (1) diffusion (D) stage: melted MPs blocked the gas channels, (2) chemical reaction (F): the residual chars were thermally stable.

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http://dx.doi.org/10.1016/j.jhazmat.2022.129394DOI Listing

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Article Synopsis
  • This study examines how conventional pollutants (organic sulfur) and emerging pollutants (microplastics, specifically PVC) interact during the incineration of dyeing sludge, potentially leading to secondary pollution.
  • The presence of PVC accelerates the breakdown of organic sulfur compounds and enhances the combustion process, resulting in increased emissions of harmful gases like CHSH, SO, and HCl.
  • A four-stage combustion model effectively describes this interaction, showcasing how PVC and organic sulfur lower the activation energy needed for bond breakage, making the combustion process more efficient but also more polluting.
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Magnetization roasting of iron tailings (IT) is an effective method to recovery fine iron concentrate (IC) from refractory IT. However, the migration and transformation of sulfur during the roasting process remain unclear, impacting iron quality if sulfur content exceeds the allowable limit value. This study investigates the sulfur release and fixation during magnetization roasting of textile dyeing sludge (TDS) and IT, elucidating the sulfur migration and transformation processes.

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