Aircraft manufacturing involves riveting utilizing squeeze riveting tools at heights from below elbow to overhead levels. This study assessed utilization of passive shoulder exoskeletons on shoulder and torso muscle activation during simulated squeeze riveting. Horizontal and vertical riveting tasks using squeeze riveting tools were performed by 16 aircraft workers wearing three different shoulder exoskeletons and a no-exoskeleton condition capturing electromyographic signals from shoulder and torso muscles. Exoskeletons reduced normalized EMG for the left anterior deltoid at both heights (6.6% and 15.7%), the right anterior deltoid (8.3%) and the right and left medial deltoid (9.3% and 8.9%) at the upper height for horizontal squeeze riveting. Exoskeletons reduced normalized EMG for the right and left anterior deltoids (7.0%-10.6%) and medial deltoids (1.3%-7.1%) within the upper zones during vertical squeeze riveting. Participants felt exoskeletons would be beneficial for squeeze riveting, however no preference was found among the exoskeletons used.
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http://dx.doi.org/10.1016/j.apergo.2022.103822 | DOI Listing |
Polymers (Basel)
June 2024
School of Materials Science and Engineering, Tianjin University, Tianjin 300354, China.
Traditional metal-plastic dissimilar welding methods directly heat the metal workpiece, which may cause potential thermal damage to the metal workpiece. Ultrasonic extruded weld-riveting (UEWR) is a relatively new method for dissimilar joining of carbon fiber-reinforced thermoplastic (CFRTP) and metal. In this method, the CFRTP workpiece is melted using the ultrasonic effect and is squeezed into prefabricated holes in the metal workpiece to form a rivet structure.
View Article and Find Full Text PDFMaterials (Basel)
June 2024
School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, China.
Analytical modeling of the squeezing force for aircraft wings and fuselage panels in the existing literature usually assumes uniform deformation of the rivets, while in reality, the deformation of the rivets is non-uniform. To achieve high-quality squeezing force modeling, this paper introduces Coulomb's friction and four critical adjustments to the original equation: the non-uniform rivet/sheet interference along the sheet's hole axial ordinate; the barreling effect when calculating the driven head's volume; the spring-back of the driven head's dimensions; the modified height of the driven head; and the modified sheet-hole expanded diameter considering the convex structure of the driven head. The calculated values of the proposed new model demonstrate an improved level of accuracy, particularly under squeeze ratios commonly encountered in the aerospace industry.
View Article and Find Full Text PDFMicrosc Res Tech
June 2024
College of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, People's Republic of China.
Riveting is the most important method of joining sheet metal and is widely used in the assembly of aircraft components. The perpendicularity error of the holes is unavoidable during automatic drilling and riveting, which has a significant impact on the quality of the assembly. In this paper, the effects of hole perpendicularity error and squeeze force on the interference fit size, interface contact state, microstructure morphology, fatigue life, and fracture form of riveted joints were investigated experimentally.
View Article and Find Full Text PDFAppl Ergon
October 2022
Biomedical Engineering Department, Wichita State University, Wichita, KS, USA.
Aircraft manufacturing involves riveting utilizing squeeze riveting tools at heights from below elbow to overhead levels. This study assessed utilization of passive shoulder exoskeletons on shoulder and torso muscle activation during simulated squeeze riveting. Horizontal and vertical riveting tasks using squeeze riveting tools were performed by 16 aircraft workers wearing three different shoulder exoskeletons and a no-exoskeleton condition capturing electromyographic signals from shoulder and torso muscles.
View Article and Find Full Text PDFMicrosc Res Tech
March 2022
College of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, China.
In the automatic drilling and riveting process, the perpendicular error of the hole is inevitable, which has a great influence on the assembly quality. In the current research, the shear and pull-out behaviors of riveted joints under different perpendicularity errors and squeeze forces were investigated and compared by the quasi-static tests. The fracture of the failed samples was characterized by a scanning electron microscope and the formation process of fracture was discussed.
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