Even though hard, low friction coatings such as diamond like carbon (DLC) would be beneficial for the performance and longevity of rubber seals, a crucial challenge remains. The elastic mismatch of rubber substrate and DLC coating prevents a fracture free coating application. In this work, a nature inspired approach is applied to render the stiff coating flexible and resilient to delamination at the same time by direct patterning. Rubber substrates were laser structured with tile patterns and subsequently DLC coated. Tensile and tribology tests were performed on structured and unstructured samples. Unstructured DLC coatings showed a crack pattern induced by the coating process, which was further fragmented by tensile stress. Coatings with tile patterns did not experience a further fragmentation under load. During continuous tribological loading, less heterogenous damage is produced for tile structured samples. The findings are ascribed to the relief of induced coating stress by the tile structure, meaning a more resilient coating.
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http://www.ncbi.nlm.nih.gov/pmc/articles/PMC9101779 | PMC |
http://dx.doi.org/10.3390/ma15093271 | DOI Listing |
Materials (Basel)
November 2024
Department of Applied Pharmacy, Faculty of Pharmacy, Medical University of Lodz, Jana Muszyńskiego 1, 90-001 Lodz, Poland.
The potential of diamond-like carbon coatings in medicine can be increased by doping them with various elements. Such modifications especially affect the biological properties of the synthetized films. In the following research, phosphorus was introduced into the carbon matrix by means of the chemical vapor deposition technique and using an organic precursor.
View Article and Find Full Text PDFAdv Mater
December 2024
Henkel Nederland B.V., Haven Noordzijde 6, Scheemda, 9679 TC, The Netherlands.
Diamond-Like Carbon (DLC), a thin-film material, is emerging as a promising alternative for durable surfaces due to its eco-friendly application process. This study evaluated the use of thin-film DLC on the wafer surface of gravure cylinders for roll-to-roll printing of fine-line electrodes and microtext patterns, specifically for applications in flexible electronics and graphics security. Results suggested that using thin film DLC on the wafer surface allows reliable reproduction of isometric grids and line structures with widths of 15, 20, and 30 µm, as well as solid electrodes.
View Article and Find Full Text PDFMaterials (Basel)
October 2024
Sinopec Research Institute of Petroleum Engineering, Beijing 100101, China.
Sci Rep
October 2024
Department of Materials Engineering, Karaj Branch, Islamic Azad University, Karaj, Iran.
In this study, for the first time, the optimization of applied pressure for achieving the one of the best tribological properties of diamond-like carbon (DLC) coating on graphite surface using plasma-enhanced chemical vapor deposition (PECVD) method was investigated. Raman spectroscopy and microscopy methods were used to characterize the applied coating. Additionally, the mechanical properties of the coating were investigated through nanoindentation testing.
View Article and Find Full Text PDFMaterials (Basel)
September 2024
Faculty of Mechanical Engineering and Energetics, Koszalin University of Technology, Sniadeckich 2, 75-453 Koszalin, Poland.
The purpose of the study was to ascertain the corrosion resistance in Hanks' solution of Cr-Ni-Mo stainless steel (AISI 316L) coated with diamond-like carbon (DLC) coatings to establish its suitability for biomedical applications, e.g., as temporary implants.
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