Facile preparation of superhydrophobic wood surfaces spraying of aqueous alkyl ketene dimer dispersions.

The prevention of excessive water uptake in wood in order to avert discoloration, swelling and decay is a major challenge for wood-based applications. We developed a facile surface treatment to protect wood from liquid water uptake that does not require harsh process conditions or toxic solvents. Water-based and surfactant-free dispersions of sub-micron alkyl ketene dimer wax particles were prepared and sprayed onto wood substrates. After the evaporation of water, the wax particles self-assembled into distinctive platelet structures. Depending on the specific conditions of application, water contact angles as high as 166° were measured on treated wood surfaces. The implementation of sub-micro structures clearly reduced surface gloss but transparency and color remained largely unaffected. The method is comparably cost-effective and scalable, overcoming dimensional limitations crucial for many applications of wood.