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The structural features and nanoindentation/tribological properties of 316 stainless steel fabricated by conventional rolling and laser-based powder bed fusion (LPBF) were comparatively investigated regarding the effect of surface-pulsed plasma treatment (PPT). PPT was performed using an electrothermal axial plasma accelerator under a discharge voltage of 4.5 kV and a pulse duration of 1 ms. Optical microscopy, scanning electron microscopy, X-ray diffraction, nanoindentation measurements and tribological tests were applied to characterize the alloys. The LPBF steel presented almost the same modulus of elasticity and double the hardness of rolled steel. However, the LPBF steel manifested lower dry-sliding wear resistance compared with its wrought counterpart due to its porous structure and non-metallic inclusions. Conversely, LPBF steel showed three times higher wear resistance under sliding in simulated body fluid (SBF), as compared with wrought steel. PPT led to steel modification through surface melting to a depth of 22-26 μm, which resulted in a fine cellular structure. PPT moderately improved the dry-sliding wear resistance of LPBF steel by fusion of pores on its surface. On the other hand, PPT had almost no effect on the SBF-sliding wear response of the steel. The modification features were analyzed using a computer simulation of plasma-induced heating.
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http://dx.doi.org/10.3390/ma14247671 | DOI Listing |
Materials (Basel)
November 2024
Materials Science Program, Oregon State University, Corvallis, OR 97331, USA.
Laser Powder Bed Fusion (LPBF) enables the efficient production of near-net-shape oxide dispersion-strengthened (ODS) alloys, which possess superior mechanical properties due to oxide nanoparticles (e.g., yttrium oxide, Y-O, and yttrium-titanium oxide, Y-Ti-O) embedded in the alloy matrix.
View Article and Find Full Text PDFMaterials (Basel)
November 2024
Department of Materials System Engineering, Pukyong National University, Busan 48513, Republic of Korea.
This study explores the formation of δ-ferrite and its self-tempering behavior in the microstructure of Type 410 martensitic stainless steel produced via laser powder bed fusion (L-PBF). The study investigates the correlation between varying energy densities applied during the L-PBF process and the resultant mechanical properties of the as-built specimens. A microstructural analysis shows that with an increase in energy density, the δ-ferrite fraction decreases, while the martensite content increases, leading to changes in tensile strength and elongation.
View Article and Find Full Text PDFMaterials (Basel)
October 2024
Shandong Technology Centre of Nanodevices and Integration, School of Integrated Circuits, Shandong University, Jinan 250101, China.
The topological characteristics of the down-skin surfaces for as-built components by laser powder bed fusion (LPBF) are particularly representative, while the study on the improvement of the surface quality of these surfaces remains largely unexplored. Herein, the laser polishing of LPBF-built components with different inclination angles was systematically investigated with an emphasis on the down-skin surfaces. Our result shows that the topography of the top surface is independent of the inclination angle, and the surface topography of the down-skin surface is dominated by additional angle-dependent surface characteristics.
View Article and Find Full Text PDFJ Funct Biomater
October 2024
Instituto Politécnico de Setúbal, EST Setúbal, Campus IPS, 2910-761 Setúbal, Portugal.
Laser powder bed fusion (L-PBF) is one of the most promising additive manufacturing technologies for creating customised 316L Stainless Steel (SS) implants with biomimetic characteristics, controlled porosity, and optimal structural and functional properties. However, the behaviour of as-fabricated 3D 316L SS structures without any surface finishing in environments that simulate body fluids remains largely unknown. To address this knowledge gap, the present study investigates the surface characteristics, the internal porosity, the corrosion in simulated body fluid (SBF), and the mechanical properties of as-fabricated 316L SS structures manufactured by L-PBF with rhombitruncated cuboctahedron (RTCO) unit cells with two distinct relative densities (10 and 35%).
View Article and Find Full Text PDFMaterials (Basel)
September 2024
Department of Metal Forming, Welding and Metrology, Faculty of Mechanical Engineering, Wroclaw University of Science and Technology, 50-370 Wroclaw, Poland.
This review is focused on the perspectives of the application of Advanced High Strength Steels (AHSSs) in the field of additive technologies directed at the laser powder bed fusion/selective laser melting processes. In principle, AHSSs require significant attention due to their promising mechanical properties for usage in the automotive industry towards reducing the weight of vehicles. Although additive manufacturing represents a promising perspective towards expanding the industrialization of AHSSs in a wider area of their applications, they have not been sufficiently investigated concerning their usage in LPBF/SLM processes.
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