Ash formation and the inherent heavy metal partitioning behavior in a 100 t/d hazardous waste incineration plant.

Hazardous waste incineration (HWI) ash is also defined as hazardous waste and its disposal performance depends largely on the ash compositions as well as the potential environmental risk of heavy metals. In this work, HWI ashes of four sampling sites were collected in a 100 t/d hazardous waste incineration plant with rotary kiln over three consecutive days. The formation characteristics of ash samples including heavy metal partitioning were given, with further discussions on the melting disposal of HWI ash mixtures. Results showed significant differences in the ash compositions among the sampling sites. Caused by NaHCO injection as de-acidizing adsorbent, the sum of Na, S and Cl content in bag filter ash even exceeded 70%. Cu/Mn/Cr tended to transfer into the bottom ash due to low volatilities, while Zn/Pb/Cd/Se/As were more likely to be enriched in the ash particles. In particular, chemical adsorption at medium- to high- temperature range was dominant for As enrichment in the waste heat boiler ash. Despite the complexity and diversity of raw hazardous wastes, little difference was found in the melting temperature of bottom ash during the sampling period. However, it could vary by more than 200 °C for fly ash due to the fluctuation of alkali components in raw wastes. Moreover, slagging medium was encouraged in order to achieve rapid and complete melting of ash mixtures. The objective of this study is to gain knowledge on the HWI ash formation and inherent heavy metal partitioning behavior, expecting to provide guidelines on the deep harmless disposal of HWI ash in future.