This work was designed to evaluate the interlayer strength of 3D-printed mortar with postinstalled interlayer reinforcement. Two methods of postinstalled interlayer reinforcement were considered according to the amount of overlapping. The first method did not include overlapping of the interlayer reinforcement, while the second method included overlap lengths of 20 and 40 mm. Additionally, two different curing conditions were considered: air-curing conditions and water-curing conditions. The compressive, splitting tensile, and flexural tensile strengths of 3D-printed mortar specimens with different reinforcement methods and curing conditions were investigated under three loading directions. The three loading directions were defined based on the three planes of the printed specimens. The compressive, splitting tensile, and flexural tensile strengths were dependent on the loading directions. In particular, the splitting and flexural tensile strengths decreased considerably when tensile stresses acted on the interlayers of the 3D-printed mortar specimens. However, when longitudinal interlayer reinforcement penetrated the printed layers, the flexural tensile strength or interlayer bonding strength of the printed specimens increased significantly at the interlayers. In addition, mortar specimens reinforced with overlap lengths of 20 and 40 mm were investigated in this study. The flexural tensile strength or interlayer bonding strength of 3D-printed mortar decreased after treatment under air-curing conditions because the interlayers of the printed mortar formed more pores under these conditions and were more vulnerable under loading. Finally, the findings of this study suggested that interlayer reinforcement is a potential method for improving the interlayer bonding strength of 3D-printed mortar.
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http://dx.doi.org/10.3390/ma14216630 | DOI Listing |
Sci Rep
December 2024
College of Civil Engineering and Transportation, Hohai University, Nanjing, 210098, China.
The columnar joint skeleton of 3D printed Acrylonitrile Butadiene Styrene (ABS) material, the skeleton of cement mortar and ultraviolet aging treatment are combined to pour the columnar joint rock mass (CJRM) test block. The strength, deformation, energy and failure modes of the specimens with different dip angles were analyzed by uniaxial compression test. The influence of joint skeleton on the strength of the test block was analyzed.
View Article and Find Full Text PDFMaterials (Basel)
October 2024
Urban and Environmental Engineering, Building Materials, University of Liège, 4000 Liège, Belgium.
Three-dimensionally printed concrete is a transformative technology that addresses housing shortages due to population growth and enables innovative architectural designs. The objective of this study is to investigate the connection between a conventional test and the rheological properties of 3D-printed concrete. A more precise assessment of material quality based on traditional evaluation techniques is proposed.
View Article and Find Full Text PDF3D Print Addit Manuf
June 2024
College of Civil Engineering, Tongji University, Shanghai, China.
A novel shear test method on shear bond behavior of 3D printed interlayer interfaces and interstrip interfaces was proposed in this study. Thereafter, the effect of different replacement ratios of recycled sand, printing intervals, and surface treatments were investigated. The test results showed that under the same printing condition, the interfacial shear strengths of interlayer interface and interstrip interface were similar to each other.
View Article and Find Full Text PDFPolymers (Basel)
July 2024
Centre for Research and Technology Hellas, Information Technologies Institute, 6th km Charilaou-Thermi Road, 57001 Thessaloniki, Greece.
Additive manufacturing (AM) technologies, including 3D mortar printing (3DMP), 3D concrete printing (3DCP), and Liquid Deposition Modeling (LDM), offer significant advantages in construction. They reduce project time, costs, and resource requirements while enabling free design possibilities and automating construction processes, thereby reducing workplace accidents. However, AM faces challenges in achieving superior mechanical performance compared to traditional methods due to poor interlayer bonding and material anisotropies.
View Article and Find Full Text PDFBiomimetics (Basel)
July 2024
Centre for Research and Technology Hellas, Information Technologies Institute, 6th km Charilaou-Thermi Road, 57001 Thessaloniki, Greece.
Towards a sustainable future in construction, worldwide efforts aim to reduce cement use as a binder core material in concrete, addressing production costs, environmental concerns, and circular economy criteria. In the last decade, numerous studies have explored cement substitutes (e.g.
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