The Utilization of Alkali-Activated Lead-Zinc Smelting Slag for Chromite Ore Processing Residue Solidification/Stabilization.

Int J Environ Res Public Health

State Key Laboratory for Coal Mine Disaster Dynamics and Control, Chongqing University, Chongqing 400044, China.

Published: September 2021

AI Article Synopsis

  • Lead-zinc smelting slag (LZSS) is a hazardous waste rich in heavy metals but can be transformed into useful materials through alkali activation, which also helps in solidifying other hazardous wastes like chromite ore processing residue (COPR).
  • The study involved experiments to determine the optimal conditions for preparing alkali-activated LZSS and assessing the solidification of COPR, with factors like alkali solid content and curing temperature being analyzed.
  • The results showed that while the compressive strength of pure LZSS was high (84.49 MPa), adding COPR significantly reduced strength; however, leaching tests indicated heavy metals from the solidified materials were well below critical safety limits, demonstrating successful immobilization of toxic ions

Article Abstract

Lead-zinc smelting slag (LZSS) is regarded as a hazardous waste containing heavy metals that poses a significant threat to the environment. LZSS is rich in aluminosilicate, which has the potential to prepare alkali-activated materials and solidify hazardous waste, realizing hazardous waste cotreatment. In this study, the experiment included two parts; i.e., the preparation of alkali-activated LZSS (pure smelting slag) and chromite ore processing residue (COPR) solidification/stabilization. Single-factor and orthogonal experiments were carried out that aimed to explore the effects of various parameters (alkali solid content, water glass modulus, liquid-solid ratio, and initial curing temperature) for alkali-activated LZSS. Additionally, compressive strength and leaching toxicity were the indexes used to evaluate the performance of the solidified bodies containing COPR. As a result, the highest compressive strength of alkali-activated LZSS reached 84.49 MPa, and when 40% COPR was added, the strength decreased to 1.42 MPa. However, the leaching concentrations of Zn and Cr from all the solidified bodies were far below the critical limits (US EPA Method 1311 and China GB5085.3-2007). Heavy-metal ions in LZSS and COPR were immobilized successfully by chemical and physical means, which was detected by analyses including environmental scanning electron microscopy with energy-dispersive spectrometry, Fourier transform infrared spectrometry, and X-ray diffraction.

Download full-text PDF

Source
http://www.ncbi.nlm.nih.gov/pmc/articles/PMC8508533PMC
http://dx.doi.org/10.3390/ijerph18199960DOI Listing

Publication Analysis

Top Keywords

smelting slag
12
hazardous waste
12
alkali-activated lzss
12
lead-zinc smelting
8
slag chromite
8
chromite ore
8
ore processing
8
processing residue
8
compressive strength
8
solidified bodies
8

Similar Publications

Dealing with radioactive waste, particularly from various industrial processes, poses significant challenges. This paper explores the use of lithium aluminate borate (Li-Al-B) glass matrix as an alternative method for immobilizing radioactive waste, focusing specifically on waste generated in tin smelting industries, known as tin slag. The study primarily concentrates on transforming tin slag, a byproduct abundant in Natural Occurring Radioactive Material (NORM), into a stable and safe form for disposal.

View Article and Find Full Text PDF

The composition of TBFS is complex. It is categorized into low (W < 5%), medium (5% < W < 20%), and high-titanium slag (W > 20%) based on Ti content. The titanium in the slag is underutilized, causing it to accumulate and contribute to environmental pollution.

View Article and Find Full Text PDF

Mechanistic study of the calcination process in magnesium production: Application of the Darcy-Clausius coupling model for improving environmental efficiency.

J Environ Manage

January 2025

Key Laboratory of Ecological Metallurgy of Multi-Metal Intergrown Ores of Ministry of Education, School of Metallurgy, Northeastern University, Shenyang, 110819, Liaoning, China.

In the process of industrialization, it is found that the calcination process is an important factor affecting the reduction rate, which determines the energy consumption and carbon emission of the reaction process. In this study, the micro-nano physical model of the factors affecting the reduction rate of calcined precursors was constructed by coloring the SEM results of pellets before and after calcination with Gaussian height expression and combining Clausius and Gibbs equations. The influence of the formation degree of the internal pores of the pellets on the reduction rate was analyzed by controlling the calcination time of the precursor.

View Article and Find Full Text PDF

Effects of Multiple Factors on the Compressive Strength of Porous Ceramsite Prepared from Secondary Aluminum Dross.

Materials (Basel)

November 2024

State Key Laboratory of Environmental Benchmarks and Risk Assessment, Chinese Research Academy of Environmental Sciences, Beijing 100012, China.

Aluminum is one of the most in-demand nonferrous metals in the world. The secondary aluminum dross (SAD) produced during aluminum smelting is a type of solid waste that urgently requires disposal. SAD, municipal solid waste incineration fly ash, and bottom slag were used as raw materials to prepare porous ceramsite in a laboratory in this study.

View Article and Find Full Text PDF

Thermodynamic Simulation and Laboratory-Scale Experiments of Tin Smelting at AlO Saturation.

ACS Omega

December 2024

Metallurgical Engineering Research Group, Faculty of Mining and Petroleum Engineering, Bandung Institute of Technology, Bandung 40132, Indonesia.

A significant issue encountered in smelting operations is the corrosion of refractory materials that come into direct contact with the molten slag. Magnesia-based refractories are commonly used in nonferrous smelting operations. On the other hand, alumina-based refractories emerge as a possible alternative, particularly when dealing with the unpredictable slag compositions, owing to alumina's amphoteric characteristic.

View Article and Find Full Text PDF

Want AI Summaries of new PubMed Abstracts delivered to your In-box?

Enter search terms and have AI summaries delivered each week - change queries or unsubscribe any time!