Effects on the thickness of single-layer mouthguards with different model positions on the forming table and different sheet frame shapes for the forming device.

Background/aim: Effectiveness and safety of mouthguards are greatly affected by their thickness. The aim of this study was to clarify the influence of the frame shape of the forming device on how the model position on the forming table affects the anterior and posterior mouthguard thickness.

Materials And Methods: Mouthguards were thermoformed using 4.0-mm-thick ethylene-vinyl-acetate sheets and a vacuum forming device. Square sheets were fixed with the square frame of the forming device. Circular sheets were fixed to the forming device with a circular frame. The model was placed with its anterior rim positioned 40, 30, 20, or 10 mm from the front of the forming table. The model position was marked on the forming table so that it was constant under each condition. Six mouthguards were fabricated for each condition. Mouthguard thicknesses of the incisal edge, labial and buccal surfaces, and the cusp were measured. Differences in the rate of thickness reduction due to frame shapes and model positions were analyzed by two-way ANOVA.

Results: Difference in the thickness reduction rate depending on the frame shape was observed on the labial and buccal surfaces, and it was significantly greater with the circular frame than with the square frame (p < .01). In the anterior region, the thickness reduction rate tended to increase as the model position was moved toward the front of the forming table. The thickness reduction rate of the posterior portion was lowest when the model's molar was positioned at the center of the forming table.

Conclusions: The labial thickness of the mouthguard was not affected by the frame shape if the distance from the model to the frame was larger than the model height. However, the buccal thickness was thinner with the circular frame than with the square frame regardless of the model position.