For early fault detection of a bearing, the localized defect generally brings a complex vibration signal, so it is difficult to detect the periodic transient characteristics from the signal spectrum using conventional bearing fault diagnosis methods. Therefore, many matrix analysis technologies, such as singular value decomposition (SVD) and reweighted SVD (RSVD), were proposed recently to solve this problem. However, such technologies also face failure in bearing fault detection due to the poor interpretability of the obtained eigenvector. Non-negative Matrix Factorization (NMF), as a part-based representation algorithm, can extract low-rank basis spaces with natural sparsity from the time-frequency representation. It performs excellent interpretability of the factor matrices due to its non-negative constraints. By this virtue, NMF can extract the fault feature by separating the frequency bands of resonance regions from the amplitude spectrogram automatically. In this paper, a new feature extraction method based on sparse kernel NMF (KNMF) was proposed to extract the fault features from the amplitude spectrogram in greater depth. By decomposing the amplitude spectrogram using the kernel-based NMF model with L1 regularization, sparser spectral bases can be obtained. Using KNMF with the linear kernel function, the time-frequency distribution of the vibration signal can be decomposed into a subspace with different frequency bands. Thus, we can extract the fault features, a series of periodic impulses, from the decomposed subspace according to the sparse frequency bands in the spectral bases. As a result, the proposed method shows a very high performance in extracting fault features, which is verified by experimental investigations and benchmarked by the Fast Kurtogram, SVD and NMF-based methods.
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http://dx.doi.org/10.3390/s21113680 | DOI Listing |
Math Biosci Eng
December 2024
School of Information Engineering, Nantong Institute of Technology, Nantong 226002, Jiangsu, China.
As an essential component of mechanical systems, bearing fault diagnosis is crucial to ensure the safe operation of the equipment. However, vibration data from bearings often exhibit non-stationary and nonlinear features, which complicates fault diagnosis. To address this challenge, this paper introduces a novel multi-scale time-frequency and statistical features fusion model (MTSF-FM).
View Article and Find Full Text PDFSensors (Basel)
January 2025
School of Mechanical Engineering, Guizhou University, Guiyang 550028, China.
Deep learning has performed well in feature extraction and pattern recognition and has been widely studied in the field of fault diagnosis. However, in practical engineering applications, the lack of sample size limits the potential of deep learning in fault diagnosis. Moreover, in engineering practice, it is usually necessary to obtain multidimensional fault information (such as fault localization and quantification), while current methods mostly only provide single-dimensional information.
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December 2024
College of Intelligent Manufacturing and Industrial Modernization, Xinjiang University, Urumqi 830017, China.
This paper addresses the challenges of low accuracy and long transfer learning time in small-sample bearing fault diagnosis, which are often caused by limited samples, high noise levels, and poor feature extraction. We propose a method that combines an improved capsule network with a Siamese neural network. Multi-view data partitioning is used to enrich data diversity, and Markov transformation converts one-dimensional vibration signals into two-dimensional images, enhancing the visualization of signal features.
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December 2024
Instituto de Inovação Tecnológica-IIT, Universidade de Pernambuco-UPE R. Min. Mario Andreaza, s/n-Várzea, Recife 50950-050, PE, Brazil.
Integrating Machine Learning (ML) in industrial settings has become a cornerstone of Industry 4.0, aiming to enhance production system reliability and efficiency through Real-Time Fault Detection and Diagnosis (RT-FDD). This paper conducts a comprehensive literature review of ML-based RT-FDD.
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December 2024
Department of Computer Science and Engineering, Intelligent Robot Research Institute, Sun Moon University, Asan 31460, Republic of Korea.
This research work presents an integrated method leveraging Convolutional Neural Networks and Recurrent Neural Networks (CNN-RNN) to enhance the accuracy of predictive maintenance and fault detection in DC motor drives of industrial robots. We propose a new hybrid deep learning framework that combines CNNs with RNNs to improve the accuracy of fault prediction that may occur on a DC motor drive during task processing. The CNN-RNN model determines the optimal maintenance strategy based on data collected from sensors, such as air temperature, process temperature, rotational speed, and so forth.
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