Effect of cyclic loading on reverse torque values of angled screw channel systems.

Statement Of Problem: The angled screw channel concept has become popular. However, research is lacking as to how reverse torque values of nonaxially tightened implant crowns compare with axially tightened cement-retained crowns restored on angle-correcting abutments when subjected to long-term cyclic loading.

Purpose: The purpose of this in vitro study was to evaluate the ability of different 25-degree angled screw channel hexalobular systems to apply the target torque value on their screws, the effect of cyclic loading on their reverse torque values, and their survival compared with crowns cemented on conventional 0-degree screw channel abutments.

Material And Methods: A total of 28 implants were divided into 4 groups. Twenty-one angled screw channel crowns were fabricated at a 25-degree angle correction by using angled titanium (Ti) bases by 3 manufacturers DY (Dynamic Tibase), DE (AngleBase), and ASC (Angulated Screw Channel) (n=7). The fourth group, UB (Universal Base, Control), had cement-retained crowns with 25-degree custom-milled, angled zirconia abutments that were cemented onto their respective Ti bases (n=7). All implants were embedded in epoxy resin blocks and tightened to manufacturer recommended values: 35 Ncm for ASC, UB, and DE and 25 Ncm for DY. Initial torque values (ITV1) were recorded. After 24 hours, the reverse torque values (24hr-RTV1) were recorded. A new set of screws was then used for each group, and the initial torque values (ITV2) were recorded. Specimens were loaded at 2 Hz for 5 million cycles under a 200-N load, and reverse torque values (RTV2) were recorded. ANOVA (α=.05) was used to compare differences in the means of deviation of initial torque values and means of reverse torque values followed by a Tukey-Kramer post hoc analysis (α=.05). Preload efficiency was calculated for each system (RTV2/ITV2), and a survival analysis was performed by using the Lifetest procedure.

Results: A significant difference in the means of deviation of initial torque values of the groups with 25-degree torque application (DY, DE, and ASC) was found when compared with UB at 0 degrees. ASC and DE had lower initial torque values than UB (P<.001 and P=.003 for ASC ITV1 and ITV2, P<.001 and P=.006 for DE ITV1 and ITV2). A significant difference was found in mean reverse torque values both for after 24 hours and after cyclic loading among all groups (P<.001). A significant difference was found between mean reverse torque values before and after cyclic loading for each group (P<.001). Preload efficiency was 43.8% for DY, 46.8% for DE, 54.2% for ASC, and 48.5% for UB. No significant difference was found in the time-to-failure survival among groups (P>.05).

Conclusions: The hexalobular system of DY delivered comparable initial torque values to its target value at 25 degrees, similar to how UB (control group) delivered at 0 degrees. ASC and DE scored lower initial torque values than their target value compared with UB. The DY abutment, which had a lower manufacturer recommended torque value, had lower reverse torque values compared with those of other groups. Time-to-failure survival of all groups was similar. Fractures at the zirconia to titanium base connection were seen with ASC crowns.