We address the optical design procedure of prism-based stereoscopic imaging systems. Conventional approach includes two sequential stages: selection of the hardware and development of the proper digital image processing algorithms. At each of these stages, specific techniques are applied, which are almost unrelated to each other. The main requirements to the imaging system include only the key parameters and the image quality. Therefore, the insufficient measurement accuracy may be revealed only after the prototype is assembled and tested. In this case, even applying complex time-consuming image processing and calibration procedures does not ensure the necessary precision. A radical solution of this issue is to include the measurement error estimation into the optical design stage. In this research, we discuss a simplified implementation of this approach and demonstrate the capabilities of optical design software for this purpose. We demonstrate the effectiveness of this approach by the analysis and optimization of a prism-based stereoscopic imager with respect to required 3D measurement accuracy. The results are meaningful for the development of 3D imaging techniques for machine vision, endoscopic and measurement systems.
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