Microstructure and Mechanical Properties of Al/Steel Butt Joint by Hybrid CMT Welding with External Axial Magnetic Field.

Materials (Basel)

Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, No.2 West Wenhua Road, Weihai 264209, China.

Published: August 2020

AI Article Synopsis

  • The study investigated the welding of 6061 aluminum alloy and 304 stainless steel using hybrid cold metal transfer (CMT) with an external axial magnetic field.
  • The application of the magnetic field improved the spreading of aluminum weld metal on the steel, increasing the bonding area, while high alternating frequencies negatively affected wetting behavior.
  • With the optimal conditions, the intermetallic compound layer was reduced, and the tensile strength of the joint increased significantly to 130.2 MPa, marking a 61.6% improvement over conventional CMT welding.

Article Abstract

The 6061 aluminum alloy and 304 stainless steel were welded by hybrid cold metal transfer (CMT) welding with external axial magnetic field. The effects of magnetic intensity and frequency on joint microstructure and mechanical properties were studied. It was found that the magnetic field can promote the spreading of aluminum weld metal on the steel surface and thus increase the bonding area of Al/steel butt joint. The welding process stability improved, while the wetting behavior worsened with the introduction of alternating frequencies. The thickness of the intermetallic compound (IMC) layer at Al/steel interface was reduced to 3 μm with the coil current of 2 A. The application of the magnetic field promoted the aggregation of Si atoms at the interface and inhibited the formation of brittle (Al, Si)Fe phase. The fracture paths were transformed from (Al, Si)Fe layer to AlFeSi layer with the application of the magnetic field. The maximum tensile strength reached 130.2 MPa, an increase of 61.6% in comparison to the normal CMT process.

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Source
http://www.ncbi.nlm.nih.gov/pmc/articles/PMC7475898PMC
http://dx.doi.org/10.3390/ma13163601DOI Listing

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