Itaconic acid (IA) has a high potential to be used as a bio-based platform chemical and its biocatalytic production via fermentation has significantly improved within the last decade. Additionally downstream processing using reactive extraction (RE) was described, potentially enabling a more efficient sustainable bioprocess producing IA. The bottleneck to overcome is the connection of up- and downstream processing, caused by lack of biocompatibility of the RE systems and direct application to fermentation broth. Within this study, a biocompatible RE system for IA is defined (pH dependency, extraction mechanism) and used for direct application to a fermentation broth. By optimizing the biocatalyst, the production medium, and the extraction system in an integrated approach, it was possible to define critical parameters that enabled a tuning of the overall bioprocess. With an extraction yield of  = 0.80 ± 0.03, IA could be produced as sole carboxylic acid (  = 0.490 mol/kg) using a RE system consisting of ethyl oleate as organic solvent and tri--octylamine as extractant (  = 0.6 mol/kg). This work is a proof of concept and demonstrates that by joint consideration of up- and downstream processing, optimized bioprocesses can be developed.

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http://www.ncbi.nlm.nih.gov/pmc/articles/PMC6999240PMC
http://dx.doi.org/10.1002/elsc.201600253DOI Listing

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