Improvement of the Laser-Welded Lap Joint of Dissimilar Mg Alloy and Cu by Incorporation of a Zn Interlayer.

Materials (Basel)

Department of Physics, Department of Materials Science and Engineering, and Department of Biomedical Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong.

Published: April 2020

During pulsed laser welding of AZ 31B magnesium (Mg) alloy and T2 pure copper (Cu), CuMg and MgCu are generated, but the bonding ability of the two compounds is usually weak, resulting in low strength. In order to improve the joint of two dissimilar metals, a zinc interlayer was inserted between the Mg alloy and Cu, and the effects of the thickness of the Zn interlayer on the microstructure and properties of the joint were studied. The fused zone consisted of CuMg and MgZn, and, according to first-principles calculation, in the same energy range, the area enclosed by the density of the state curve of MgZn was larger than that of CuMg. Hence, the bonding ability of MgZn was better than that of CuMg, and MgZn improved the strength of the welded joint. The most advantageous thickness of the Zn interlayer was 0.1 mm, and the shear strength was 48.15 MPa that was 161% higher than that of the directly welded Mg/Cu joint.

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Source
http://www.ncbi.nlm.nih.gov/pmc/articles/PMC7254189PMC
http://dx.doi.org/10.3390/ma13092053DOI Listing

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