Spontaneous formation of a third immiscible phase during liquid-liquid solvent extraction presents an enormous technical challenge for industry. Insight from current empirical investigations is greatly limited by the lack of methodologies that simultaneously report the progress of the extraction, third-phase onset time, and chemical and physical nature. The microfluidic strategy presented here answers this challenge by supporting an optically transparent submicroliter organic-phase film in a micropillar array surrounded by the aqueous phase. To demonstrate, we used 1 M Cyanex 572 in Shellsol D70 (organic phase) to extract Yb and Dy from a pH 2 aqueous phase. Real-time optical tracking confirmed that the visual onset of third-phase formation is consistent with the cessation of extraction (at the loading limit). Spectroscopic analysis of the solid-like third phase was carried out successfully. The new analytical approach offers a step change in speed and efficiency for reagent development, process control, and fundamental studies of complex phase behavior in reactive multiphase systems.
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