In this paper, recent shell model is advanced towards the calibration and validation of the Vacuum-assisted Resin Transfer Molding (VARTM) process in a novel way. The model solves the nonlinear and strongly coupled resin flow and preform deformation when the 3-D flow and stress problem is simplified to a corresponding 2-D problem. In this way, the computational efficiency is enhanced dramatically, which allows for simulations of the VARTM process of large scale thin-walled structures. The main novelty is that the assumptions of the neglected through-thickness flow and the restricted preform deformation along the normal of preform surface suffice well for the thin-walled VARTM process. The model shows excellent agreement with the VARTM process experiment. With good accuracy and high computational efficiency, the shell model provides an insight into the simulation-based optimization of the VARTM process. It can be applied to either determine locations of the gate and vents or optimize process parameters to reduce the deformation.
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http://dx.doi.org/10.3390/polym11122003 | DOI Listing |
Chemphyschem
July 2024
School of Engineering, Swinburne University of Technology, Hawthorn, Victoria, 3122, Australia.
The location of defect formed in the final composite is identified using sensor data. Herein, we report the development of an online process monitoring system for vacuum-assisted resin transfer molding (VARTM) process using large area graphene coated in-situ fabric sensor. Besides imparting excellent mechanical properties to the final composites, these sensors provide critical information during the composite processing including detecting defects and evaluating processing parameters.
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May 2024
College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China.
In this paper, an enhanced VARTM process is proposed and its pressure effect on resin infusion behavior and composite material performance is studied to reveal the control mechanism of the fiber volume fraction and void content. The molding is vacuumized during the resin injection stage while it is pressurized during the mold filling and curing stages via a VARTM pressure control system designed in this paper. Theoretical calculations and simulation methods are used to reveal the resin's in-plane, transverse, and three-dimensional flow patterns in multi-layer media.
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May 2024
Department of Intelligent Equipment, Changzhou College of Information Technology, Changzhou 213164, China.
During the infusion process of a glass-fiber-reinforced thermosetting composite hose, the viscosity of its resin matrix undergoes temporal variations. Consequently, if the impact of resin viscosity changes over time on the internal resin fluidity is not considered during the infusion process, this may result in the incomplete impregnation of the hose, characterized by the presence of numerous voids. This phenomenon adversely affects the quality of the pipe's curing and forming process.
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November 2023
Post-Graduate Program in Materials Science and Engineering, Federal University of Campina Grande, Campina Grande 58429-900, Brazil.
The aim of this work is to analyze water sorption in hybrid polyester/glass fabric/jute fabric composites molded via compression and VARTM (Vacuum-Assisted Resin Transfer Molding). The laminates were produced with five different stacking sequences and subjected to water sorption testing at room temperature, 50 °C and 70 °C. This study consisted of two stages: experimental and theoretical stages.
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August 2023
School of Aeronautics, Northwestern Polytechnical University, Xi'an 710072, China.
In this study, carbon fiber composite laminates were modified by carbon nanotube films. In-plane and out-of-plane compression tests were carried out in a wide strain rate range (10-10/s). Results display that the out-of-plane compressive properties are improved by CNT interlaminar toughening because CNT can hinder the propagation of interlayer cracks; however, the dynamic in-plane compression performance is decreased due to the lack of resin in CNT film that leads to delamination inside of CNT film in advance.
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